• Title/Summary/Keyword: corrosion control

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Development of Integrated Corrosion Monitoring and Control System (통합 부식 모니터링 및 통합 제어 시스템의 개발)

  • Yoo, Nam-Hyun;Kim, Young-Hun
    • Journal of Ocean Engineering and Technology
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    • v.27 no.3
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    • pp.8-14
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    • 2013
  • Although there are various factors that threaten the security of ships, one of the most harmful is corrosion. It is not easy to find corroding areas and the status of corrosion, even though corrosion causes serious problems such as submergence and marine pollution as a result of leaking oil and polluted water. To monitor the corrosion of ships, non-destructive inspection, weight loss coupons, electrical resistance, linear polarization resistance, zero resistance ammeter, and electrochemical impedance spectroscopy have been developed. However, these methods require much time to detect corrosion, and most are not appropriate for real time monitoring. Coating, sacrificial anode, and impressed current cathodic protection (ICCP) methods have been developed to control corrosion. The ICCP and sacrificial anode methods are the most popular ways to prevent ship corrosion. However, ICCP is only appropriate for the outside of a ship and cannot be used for complex structures such as ballast tanks because these are composed of many separate chambers. Sacrificial anodes have to be replaced periodically. This paper proposes an integrated corrosion monitoring and control system (ICMCS) that can detect corrosion in real time and is appropriate for complex structures such as ballast tanks. Because the system uses titanium for an anode, exhausted anodes do not need to be replaced.

A study on the corrosion control of tap water by lime and carbon dioxide (소석회와 이산화탄소를 이용한 수돗물 부식성 제어에 관한 연구)

  • Cheong, Won-Suk;Kim, Jin-Keun;Park, Duk-Joon;Kim, Sun-Wook;Jeong, Sang-Gi
    • Journal of Korean Society of Water and Wastewater
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    • v.25 no.2
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    • pp.193-199
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    • 2011
  • A method to improve internal corrosion control efficiency by adding lime and carbon dioxide, which, in turn increases the Langelier Index (LI) for filtered water at a conventional drinking water treatment plant (WTP) was investigated. The SJ WTP (Q=100,000 $m^{3}$/d) has been operating an internal corrosion control system since 2006. The system has achieved stable operation through technical development and trial and error over a period of several years. As a result of the operation, the LI of treated water has increased up to 29% by adjusting pH of filtered water to 7.8 with the addition of lime and carbon dioxide. Coupon tests in the distribution system indicated that the corrosion rate has been delayed by 24% when the internal corrosion method was implemented. The increase of LI by lime and carbon dioxide has been proven to be a practical method for controlling corrosion.

The Effect of Corrosion Inhibitor on Corrosion Control of Copper Pipe and Green Water Problem

  • Lee, Ji-Eun;Lee, Hyun-Dong;Kim, Gi-Eun
    • Environmental Engineering Research
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    • v.17 no.1
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    • pp.17-25
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    • 2012
  • Concern about green water problem has surfaced as a serious issue in Korea. In order to solve this problem, it is necessary to research inhibition of green water and corrosion control of copper pipe in water service. This paper discovered that moderate corrosion inhibitors can solve the green water problem and copper corrosion in water service by adding the optimal concentration of corrosion inhibitors based on regulation. Firstly, in the case of phosphate based corrosion inhibitors, as dosage of the corrosion inhibitor increases from 1 mg/L to 5 mg/L, the relative effect of corrosion inhibitor declines rapidly. Secondly, except for 1 mg/L dosage of silicate based inhibitor, relative effects of the inhibitor displays a positive number depending on inhibitor concentration. The most significant result is that the amount of copper release shows a downward trend, whereas the phosphate based inhibitor accelerates copper ion release as the inhibitor dosage increases. Thirdly, as the dosage of mixed inhibitors increases to 10 mg/L, the copper release change shows a similar trend of phosphate based inhibitor. Lastly, according to the Langelier saturation index (LI), silicate based inhibitors have the most non corrosive value. Larson ratio (LR) indicates that phosphate based inhibitors are the least corrosive. Korea water index (KWI) represents that silicate based inhibitors are most effective in controlling copper pipe corrosion.

Study on the Control of the Erosion-Corrosion for Ni-Cr Alloy Sprayed Coating in the Marine Environment (해양환경 중에서 Ni-Cr 용사피복재의 침식-부식 억제에 관한 연구)

  • Lim, U.J.;Lee, S.Y.;Yun, B.D.
    • Journal of Fisheries and Marine Sciences Education
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    • v.11 no.2
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    • pp.139-149
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    • 1999
  • Thermal sprayed Ni-Cr alloy coating on the carbon steel was carried out erosion-corrosion test and electrochemical corrosion test in the marine environment. The erosion-corrosion behavior and electrochemical corrosion characteristics of substrate(SS400) and thermal sprayed Ni-Cr coating was investigated. The erosion-corrosion control efficiency of Ni-Cr coating to substrate was also estimated quantitatively. The main results obtained are as follows : 1) The weight loss rate of Ni-Cr coating layer by the erosion-corrosion compared with substrate was smaller. With the lapse of time, the weight loss rate of substrate was linearly increased in $25{\Omega}{\cdot}cm$ solution, but that of Ni-Cr coating became stable. 2) The corrosion potential of substrate became less noble than that of Ni-Cr coating layer, and the corrosion current density of Ni-Cr coating became lower than that of substrate. 3) The control efficiency of erosion-corrosion of Ni-Cr coating compared to substrate became more dull than that of corrosion in $25{\Omega}{\cdot}cm$ and $5000{\Omega}{\cdot}cm$ solution.

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The study on the protection method from corrosion by the sealant injection on the unpainted weathering steel top flange outer surface of box girder (도장이 필요없는 내후성강 박스거더 상부 플랜지외부면 방식제 주입을 통한 방식공법 연구)

  • Song, Chang-Young
    • Corrosion Science and Technology
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    • v.13 no.4
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    • pp.139-144
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    • 2014
  • In corrosion-sensitive area of exsisting unpainted weathering steel bridge with closed box girder structure. there are some serious local corrosion problems because of rain water or dew water which can not be solved by conventional maintenance method. These problems must be technically controled because of the influence on the safety of bridge. This study is the first stage of developing the economic corrosion control manual for these local corrosion problems. Through the injecting experiment of tar sealant into the crevice of mock-up equipment, it was proofed that the corrosive sealant can be useful to corrosion control at crevice of corrosion sensitive area.

Maximum Crack Width Control in Concrete Bridges Affected By Corrosion (부식을 고려한 콘크리트 교량의 최대 균열폭 제어)

  • Cho, Tae-Jun
    • Journal of the Korean Society of Safety
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    • v.21 no.3 s.75
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    • pp.114-121
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    • 2006
  • As one of the serviceability limit states, the prediction and control of crack width in reinforced concrete bridges or PSC bridges are very important for the design of durable structures. However, the current bridge design specifications do not provide quantitative information for the prediction and control of crack width affected by the initiation and propagation of corrosion. Considering life span of concrete bridges, an improved control equation about the crack width affected by time-dependent general corrosion is proposed. The developed corrosion and crack width control models can be used for the design and the maintenance of prestressed and non-prestressed reinforcements by varying time, w/c, cover depth, and geometries of the sections. It can also help the rational criteria for the quantitative management and the prediction of remaining life of concrete structures.

The Development of The Remote Real-Time Corrosion Monitoring and Control System Using by TRS for Maritime Metallic Structures (TRS를 이용한 해양구조물의 원격 실시간 부식감시 및 방식 제어시스템 개발)

  • Bae, Jeong-Hyo;Ha, Tae-Hyun;Lee, Hyun-Goo;Kim, Dae-Kyeong;Choi, Sang-Bong;Jeong, Seong-Hwan
    • Proceedings of the KIEE Conference
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    • 2000.11d
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    • pp.657-659
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    • 2000
  • The importance of total management for maritime structures (Ports, Piers, docks. marine bridges, marine roads, submarine pipelines, etc.) is more and more increasing in these days. Especially, in spite of the marine structures are exposed at the various corrosion circumstances, there are not only a standard of Cathodic Protection System but also knowledge of importance for necessity of corrosion monitoring. Therefore, this paper presents the results of development for the Remote Real-Time Corrosion Monitoring and Control System Using by TRS on Maritime Metallic Structures which can be prevents a big accident by corrosion.

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The Development of Remote Corrosion Monitoring and Control System for Oil Tank by using the High Efficiency CP Rectifier (고효율 전기 방식용 정류기를 이용한 유류탱크의 원 방식 제어 시스템 개발)

  • Bae, Jeong-Hyo;Ha, Tae-Hyun;Lee, Hyun-Goo;Kim, Dae-Kyeong
    • Proceedings of the KIEE Conference
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    • 2002.11d
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    • pp.249-252
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    • 2002
  • Recently, the advanced countries are using the corrosion monitoring system in a chemical plant and an oil tank in order to protect the corrosion because it leads to a big accident, pollution of soil. and lose of money Generally. the owners of the facilities adopt CP(Cathodic Protection) systems to protect the corrosion also. However, a CP system for oil tank was not considered in Korea Moreover they didn't adopted a corrosion monitoring system. In this paper, we have been developed not only the remote automatic corrosion monitoring but also the remote corrosion control system using the high efficiency CP rectifier. This results should be used to operate the CP system effectively and economically. And also it will be possible to extend the expectation life of the Oil tanks.

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Corrosion Characteristics of HT-9 in 500℃ and 650℃ Pb-Bi Liquid Metal

  • Song, T.Y.;Cho, C.H.
    • Corrosion Science and Technology
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    • v.5 no.3
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    • pp.94-98
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    • 2006
  • The next generation nuclear power reactor will use Pb-Bi as the cooling material. The steel structure materials such as HT-9 used in the reactor suffer from corrosion when they are exposed to high temperature Pb-Bi. Therefore corrosion should be prevented to use Pb-Bi as the coolant material without any safety problem. One method is to control the oxygen content in Pb-Bi. An appropriate amount of oxygen in Pb-Bi can produce a thin oxide layer on steel, and this layer protects the steel from corrosion attack. Since the required oxygen content in Pb-Bi is in the range of $10^{-5}$ to $10^{-7}$ wt%, this small oxygen content can be controlled by flowing a mixture of hydrogen gas and water vapor. The stagnant corrosion test of HT-9 samples was performed by controlling the oxygen content up to 2,000 hours. The corrosion behavior of HT-9 was analyzed at the temperatures of $500^{\circ}C$ and $650^{\circ}C$ with a reduced condition and a oxygen content of $10^{-6}$ wt%.

The Application of Impressed Current System for the Corrosion Control of Reinforcing Steel in Concrete (콘크리트 중의 철근부식 방지를 위한 외부전원법의 적용)

  • 문한영;김성수;김홍삼
    • Proceedings of the Korea Concrete Institute Conference
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    • 1997.04a
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    • pp.197-202
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    • 1997
  • Recently the interest in the reinforcing steel corrosion due to the use of sea-sand and deicing salt, marine environment, and carbonation in RC structures is increasing, therefore the studies on the corrosion control of reinforcing steel in concrete are vigorously proceeding. In this study, from the viewpoint of electrochemical process of steel corrosion in concrete we applied the impressed current system among the cathodic protections to reinforcing steel in concrete and ascertained the protection effect by half-cell potential, corrosion rate, and depolarization.

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