• Title/Summary/Keyword: corroded steel

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Corrosion Image Monitoring of steel plate by using k-means clustering (k-means 클러스터링을 이용한 강판의 부식 이미지 모니터링)

  • Kim, Beomsoo;Kwon, Jaesung;Choi, Sungwoong;Noh, Jungpil;Lee, Kyunghwang;Yang, Jeonghyeon
    • Journal of the Korean institute of surface engineering
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    • v.54 no.5
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    • pp.278-284
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    • 2021
  • Corrosion of steel plate is common phenomenon which results in the gradual destruction caused by a wide variety of environments. Corrosion monitoring is the tracking of the degradation progress for a long period of time. Corrosion on steel plate appears as a discoloration and any irregularities on the surface. In this study, we developed a quantitative evaluation method of the rust formed on steel plate by using k-means clustering from the corroded area in a given image. The k-means clustering for automated corrosion detection was based on the GrabCut segmentation and Gaussian mixture model(GMM). Image color of the corroded surface at cut-edge area was analyzed quantitatively based on HSV(Hue, Saturation, Value) color space.

Reinforced Concrete Slabs with Corroded Bars (철근이 부식된 콘크리트 슬래브의 구조성능 평가에 대한 실험적 연구)

  • Jung, Eun-Chul;Lee, Kyoung-Un;Chung, Lan
    • Proceedings of the Korea Concrete Institute Conference
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    • 2000.10a
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    • pp.718-723
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    • 2000
  • Corrosion is a world wide problem effecting a large number of structure. Cost of repair and rehabilitation on reinforcement structure damaged by steel corrosion is expensive. But structural capacity on low level corrosion is increased. So this experimental study was performed to know structural performance on reinforced concrete slabs with low level corroded bars. As in the case of test samples, bond stress and structural capacity increases up to 2% corrosion level.

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A Study of Non-destructive Measurement on the Reinforced Concrete Structure Damaged by Reinforcing Steel Corrosion (철근콘크리트구조물의 철근부식에 대한 비파괴 측정과 부식에 따른 균열거동)

  • 김성운;정한중;김창환;임선택
    • Proceedings of the Korea Concrete Institute Conference
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    • 1991.10a
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    • pp.80-85
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    • 1991
  • This experimental study was performed to derive the relationship between the measured values(corrosion potential) and the actual amount of corrosion products(reinforcing steel weight loss rate). Also the growth of crack due to the steel corrosion was oberved. First, the reinforcing steel of R/C specimen was corroded with chloride penetration and accelerated galvanostatic corrosion method. And then, the corrosion potential of reinforcing steel was measured with nondestructive tester.

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Finite element modeling of corroded RC beams using cohesive surface bonding approach

  • Al-Osta, Mohammed A.;Al-Sakkaf, Hamdi A.;Sharif, Alfarabi M.;Ahmad, Shamsad;Baluch, Mohammad H.
    • Computers and Concrete
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    • v.22 no.2
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    • pp.167-182
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    • 2018
  • The modeling of loss of bond between reinforcing bars (rebars) and concrete due to corrosion is useful in studying the behavior and prediction of residual load bearing capacity of corroded reinforced concrete (RC) members. In the present work, first the possibility of using different methods to simulate the rebars-concrete bonding, which is used in three-dimensional (3D) finite element (FE) modeling of corroded RC beams, was explored. The cohesive surface interaction method was found to be most suitable for simulating the bond between rebars and concrete. Secondly, using the cohesive surface interaction approach, the 3D FE modeling of the behavior of non-corroded and corroded RC beams was carried out in an ABAQUS environment. Experimental data, reported in literature, were used to validate the models. Then using the developed models, a parametric study was conducted to examine the effects of some parameters, such as degree and location of the corrosion, on the behavior and residual capacity of the corroded beams. The results obtained from the parametric analysis using the developed model showed that corrosion in top compression rebars has very small effect on the flexural behaviors of beams with small flexural reinforcement ratio that is less than the maximum ratio specified in ACI-318-14 (singly RC beam). In addition, the reduction of steel yield strength in tension reinforcement due to corrosion is the main source of reducing the load bearing capacity of corroded RC beams. The most critical corrosion-induced damage is the complete loss of bond between rebars and the concrete as it causes sudden failure and the beam acts as un-reinforced beam.

High-Temperature Corrosion Behavior of 316 L Stainless Steel in Carbon Dioxide Environment (고온 이산화탄소 분위기에서 316 L 스테인리스강의 부식 거동)

  • Chae, Hobyung;Seo, Sukho;Jung, Yong Chan;Lee, Soo Yeol
    • Korean Journal of Materials Research
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    • v.27 no.10
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    • pp.552-556
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    • 2017
  • Evaluation of the durability and stability of materials used in power plants is of great importance because parts or components for turbines, heat exchangers and compressors are often exposed to extreme environments such as high temperature and pressure. In this work, high-temperature corrosion behavior of 316 L stainless steel in a carbon dioxide environment was studied to examine the applicability of a material for a supercritical carbon dioxide Brayton cycle as the next generation power plant system. The specimens were exposed in a high-purity carbon dioxide environment at temperatures ranging from 500 to $800^{\circ}C$ during 1000 hours. The features of the corroded products were examined by optical microscope and scanning electron microscope, and the chemical compound was determined by x-ray photoelectron spectroscopy. The results show that while the 316 L stainless steel had good corrosion resistance in the range of $500-700^{\circ}C$ in the carbon dioxide environment, the corrosion resistance at $800^{\circ}C$ was very poor due to chipping the corroded products off, which resulted in a considerable loss in weight.

Corrosion of Fe-9%Cr-1%Mo Steel at 600 and 700℃ in N2/(0.5, 2.5)%H2S-mixed Gas

  • Lee, Dong Bok;Abro, Muhammad Ali;Yadav, Poonam;Bak, Sang Hwan;Shi, Yuke;Kim, Min Jung
    • Journal of the Korean institute of surface engineering
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    • v.49 no.2
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    • pp.147-151
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    • 2016
  • The T91 steel (Fe-9%Cr-1%Mo) was corroded at 600 and $700^{\circ}C$ for 5 - 70 h in the $N_2$/(0.5, 2.5)%$H_2$Smixed gas at one atm. It was corroded fast, forming the outer FeS layer and the inner (FeS, $FeCr_2O_4$)-mixed layer. The formation of the outer FeS layer facilitated the oxidation of Cr to $FeCr_2O_4$ in the inner layer. Since the nonprotective FeS scale was present over the whole scale, T91 steel displayed poor corrosion resistance.

Corrosion of Fe-2.25%Cr-1.6%W Steel at 600 and 700℃ in N2/(0.5, 2.5)%H2S-mixed Gas

  • Lee, Dong Bok;Bak, Sang Hwan
    • Journal of the Korean institute of surface engineering
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    • v.49 no.4
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    • pp.339-343
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    • 2016
  • ASTM T23 steel with a composition of Fe-2.25%Cr-1.6%W corroded at 600 and $700^{\circ}C$ for 5-70 h in $N_2$/(0.5, 2.5)%$H_2S$-mixed gas at 1 atm. It corroded rapidly, forming the outer FeS scale and the inner (FeS, $FeCr_2O_4$)-mixed scale. The ensuing outward diffusion of $Fe^{2+}$ ions during corrosion led to the protrusion of FeS platelets over the outer FeS scale. The formation of FeS at the surface facilitated the oxidation of Cr to $FeCr_2O_4$ in the inner scale. Since the nonprotective FeS scale existed over the whole scale, T23 steel displayed poor corrosion resistance in the $H_2S$-containing atmosphere.

Assessment of shear resistance of corroded beams repaired using SFRC in the tension zone

  • Jongvivatsakul, Pitcha;Laopaitoon, Phattarakan;Nguyen, Yen T.H.;Nguyen, Phuoc T.;Bui, Linh V.H.
    • Computers and Concrete
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    • v.27 no.5
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    • pp.395-406
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    • 2021
  • This study experimentally and analytically investigates the shear behavior of corroded reinforced concrete (RC) beams repaired using steel fiber-reinforced concrete (SFRC) in the flexural zone. The experimental parameters are the corrosion degree (0%, 12%, and 17%) and the steel fiber volume in the SFRC (1.0%, 1.5%, and 2.0%). The test results reveal that corrosion degree significantly affects the shear resistance of the beams. The shear capacity of the beam with the corrosion degree of 17% was higher than that of the uncorroded beam, whereas the shear capacity of the beam with the corrosion degree of 12% was lower than that of the uncorroded beam. The shear efficiency of damaged beams can be recovered by repairing them using SFRC that contains a reasonable amount of steel fibers. In addition, two methods to estimate the shear capacity of the repaired beams are developed using the modified truss analogy and strut-and-tie models. The estimated shear capacity of the beam using the modified truss analogy model agrees well with the experimental data.

A Study on Flow-Accelerated Corrosion of SA106 Gr.C Weldment (SA106 Gr.C강 용접재에서의 유체가속부식(FAC) 현상 연구)

  • Zheng Yugui
    • Journal of Welding and Joining
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    • v.19 no.3
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    • pp.334-341
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    • 2001
  • The chemical and geometric effects of weld on flow-accelerated corrosion (FAC) of SA106 Gr.C low alloy steel pipe in 3.5wt% NaCl and simulated feedwater of nuclear power plant have been investigated by using rotating cylinder electrode. Polarization test and weight loss test were conducted and compared at rotating speed of 2000rpm (3.14m/s) with the variables of chemical and geometric parameters. The results showed that the chemical effects were relatively larger than the geometric effects, and the welded parts were the local anode and preferentially corroded, which could be explained by the differences between microstructural and compositional parameters. On the other hand, under active corrosion conditions, the heat affected zone were severely corroded and microstructural effects became the important role in the whole process.

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Corrosion of Fe-17%Cr Steels in (Na2SO4+NaCl) Salts at 800 and 900℃

  • Lee, Dong Bok;Xiao, Xiao
    • Journal of the Korean institute of surface engineering
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    • v.51 no.4
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    • pp.214-217
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    • 2018
  • Stainless steel grade 430 with a composition of Fe-17%Cr was corroded in $Na_2SO_4$ and ($Na_2SO_4+NaCl$) salts at 800 and at $900^{\circ}C$ for up to 20 h. It corroded mainly to $Cr_2O_3$, along with a small amount of $Fe_2O_3$ and $Fe_3O_4$. The formed oxide scales were neither dense nor compact enough owing to their ensuing dissolution into the salt during corrosion, which facilitated internal corrosion. Corrosion occurred faster at $900^{\circ}C$ than $800^{\circ}C$. NaCl in $Na_2SO_4$ aggravated the scale adherence.