• Title/Summary/Keyword: core materials and compaction

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Effect of Core-Shell Structure on Compaction Behavior of Harmonic Powder (Core-shell 구조를 지니는 하모닉 분말의 성형거동 분석)

  • Joo, Soo-Hyun;Park, Hyo Wook;Kang, Soo Young;Lee, Eon Sik;Kang, Hee-Soo;Kim, Hyong Seop
    • Journal of Powder Materials
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    • v.22 no.2
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    • pp.105-110
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    • 2015
  • In this study, effect of core-shell structure on compaction behavior of harmonic powder is investigated. Harmonic powders are made by electroless plating method on Fe powders. Softer Cu shell encloses harder Fe core, and the average size of Fe core and thickness of Cu shell are $34.3{\mu}m$ and $3.2{\mu}m$, respectively. The powder compaction procedure is processed with pressure of 600 MPa in a cylindrical die. Due to the low strength of Cu shell regions, the harmonic powders show better densification behavior compared with pure Fe powders. Finite element method (FEM) is performed to understand the roll of core-shell structure. Based on stress and strain distributions of FEM results, it is concluded that the early stage of powder compaction of harmonic powders mainly occurs at the shell region. FEM results also well predict porosity of compacted materials.

Investigation on the Field Compaction for Embankment of Fill Dam (휠댐성토의 현장다짐에 관한 연구)

  • 최진규;김문기
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.25 no.4
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    • pp.69-79
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    • 1983
  • The objective of this study is to analyze the present situation of compaction equipment used in the earth fill dam construction, and the compaction effects of varions types of equipment on core and pervious zones of the fill dam. The results obtained are summarized as follows; 1. Banking materials mostly used for the core zone were soils classified as CL, SC and ML, while those classified as SM, ML and SC were predominant for the pervious zone. 2. Equipments used practically in the real fields were considerably different from those specified in the designs. 3. It was found that the relationship between optimum water content and maximum dry density for both core and pervious materials showed to be linear, ranging from 10% to 25% water content. That is, ${\gamma}$dmax (core) = 2.2555-0.0284 Wopt ${\gamma}$dmax(pervious) =2.239-0.028 Wopt 4. The generalized compaction guides for all kinds of equipment and soil types consi- dered in this study may be recommended as N=8-10 T=2Ocm, N=10-12 T=3Ocm for core zone(98%) and N=6-8 T=2Ocm, N=8-10 T=3Ocm for pervious zone (95%). 5. The coefficient of permeability in the field tests showed abont 10 times as high as the laboratory test value. This large deviation, however, was due to the horizontal permeation and considered not to be significant in the light of the satisfactory compaction ratio in the field compac- tion.

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Magnetic Properties of Fe Powder Core Fabricated by Warm Compaction (온간성형법으로 제조된 Fe 분말 코어의 자성특성)

  • Kim, Se-Hoon;Jo, Tae-Sun;Park, Min-Suh;Kim, Young-Do
    • Journal of Powder Materials
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    • v.14 no.5
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    • pp.298-302
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    • 2007
  • In recent years, a rapid increase in demands for the soft magnetic composite parts has been created and it has been tried to improve their properties by various processing methods, alloying elements and compaction parameters. Warm compaction method has been used for the reduction of residual stress, the improvement of magnetic properties and the higher densities. In this work, the effects of warm compaction and polymer binder on magnetic properties of Fe powder core were investigated. The sintering powder, Fe oxide, was ball-milled for 30n hours. And then ball-milled Fe oxide powder was reduced through hydrogen reduction process. The hydrogen reduced Fe powder and polymer binder were mixed by 3-D turbular mixer. And then the mixed powder was warm-compacted. The magnetic properties such as core loss and permeability were measured by B-H curve analyzer.

A Study on the Mechanical Compaction of Fill Dam (Fill Dam의 기계 전압효과에 관한 연구)

  • 윤충섭;김주범
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.21 no.3
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    • pp.92-103
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    • 1979
  • The compaction of core zone of the fill dam is very important foe increasing of the Strength of soil mass and reduction of permeability of the core. The principal objects of this study are to give the construction criteria of tamping rollers and to find out the relationships between density and permeability of soil after compaction. The results in this study are summarized as follows. 1. The core zone of fill dam should be compacted more than 8 passed because the compaction effects of clayey soil increase sharply in about 8 passes of roller. 2. The coefficient of permeability (K) increases with the thickness of compaction of soil even though the density is same. 3. The effect of compaction increases with the quantity of coarse materials such as coarse sand and gravel. 4. If D values change from 100 percent to 98 percent and from 100 percent to 95 percent, K values become 2 times and 5 times of initial K value respectively. 5. The coefficient of permeability in the field soil is very high comparing with the result of laboratory test at the same 100 percent compaction ratio, but differences between both results decrease with the decrease of compaction ratio. 6. Thickness of soil layer for the compaction should be increased for heavier compaction machine. 7. In order to get the compaction ratio of 98 percent or more, 10 to 12 passes of roller is generally required with the thickness of soil from 20cm to 30cm.

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Warm Compaction of Fe-Si/Fe Powder Mixture and its Magnetic Property (Fe-Si/Fe 혼합분말의 온간성형 및 자성특성)

  • Kim, Se-Hoon;Suk, Myung-Jin;Kim, Young-Do
    • Journal of Powder Materials
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    • v.16 no.4
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    • pp.249-253
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    • 2009
  • 3-D shape soft magnetic composite parts can be formed by general compaction method of powder metallurgy. In this study, the results on the high density nanostructured Fe-Si/Fe composite prepared by a warm compaction method were presented. Ball-milled Fe-25 wt.%Si powder, pure Fe powder and Si-polymer were mixed and then the powder mixture was compacted at various temperatures and pressures. Pore free density of samples up to 95% theoretical value has been obtained. The warm compacted sample prepared at 650 MPa and 240$^{\circ}C$ had highest compaction properties in comparison with other compacts prepared at 300, 400 MPa and room temperature and 120$^{\circ}C$. The magnetic properties such as core loss, magnetization saturation and coercivity were measured by B-H curve analyzer and vibration sample magnetometer.

Experimental Study on the Permeability of Decomposed Granite Soil (마사토의 차수성에 관한 실험적 연구)

  • 이형수
    • Water for future
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    • v.7 no.2
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    • pp.83-91
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    • 1974
  • On the constructions of fill type dams, usually the constructions materials is desired to be obtained in vicinity ofthe dam sitc to justify economical feasilblity of the project. In the stability analysis of the dams, core parts takesa small fraction of the slip circle and main function of core is to decrease dam permeability. This paper shows results of various tests as physical properties, compactions (using single, double triple and four times of the tandard compaction energy) and the permeability tests. Single decomposed granite and mixed materials with clay soils were used in this test. And conclusions of these tests are as follows; 1. Criteira of weathering ratio should be caleulated by density measarment. 2. Permeability coefficient maiuly depends on th #200 sieve passing, and also passing soil quantities depends on the weathering condition of the soil. 3. It was established that low weathered decomposed granite can not be used for the core materials of the fill type dams. On the other hand, moderately weathered decomposed granite soil with particles could pass through #200 sieve in a quantity over 10%, could chieve permeability in a magnitude of $1{\times}10^{-5} cm/see$. 4. With the decomposed granite soil it is possible to perform three times larger compaction energy than the standard energy without any problems.

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Analyses of Characteristics of the Wall Materials of Traditional Earthen Houses (전통 흙집 벽 재료의 특성 분석)

  • 리신호;송창섭;오무영
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.43 no.1
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    • pp.102-105
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    • 2001
  • This study has been done to investigate the characteristics of the wall materials of a earthen house ; the core-wall of a wood-frame house and the mud-wall of a all-wall house. A series of tests is carried out to study the physical properties of wall materials which are picked from existing earthen houses. The core-wall materials are composed of sandy soil or clayey soil with low plasticity. The mud-wall materials are sandy soil with well compaction effect. It is confirmed that the wall materials are common soils which are easily picked from the residential quarter.

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Properties of compacted iron powder core coated with organic materials (코팅제 및 코팅 함량에 따른 철 분말 성형체의 특성)

  • Min, Bok-Ki;Kim, In-Sung;Kim, Jong-Ryung;Choi, Sung-Jo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2005.07a
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    • pp.264-267
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    • 2005
  • Soft magnetic iron powders have been coated with polyester or phenol resin. And the coated powder (soft magnetic composite) have been pressed into ring type core over the pressure of 870 MPa. Green density, magnetic flux density, permeability, core loss of the samples were measured to look at the effect of the coating materials and the amount of them. Green density is increased with the amount of coating materials and shows the maximum value, 6.5 $g/cm^3$ at 5 w/o, but decreased over it. And lowest value of the core loss is showed for the 5 w/o coated samples.

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Consolidation of Segment Powder for Diamond Tool by Magnetic Pulsed Compaction (자기펄스 압축성형법에 의한 다이아몬드 공구용 세그먼트 분말 성형)

  • Yun, J.S.;Lee, J.G.;Lee, M.K.;Rhee, C.K.;Park, M.S.;Hong, S.J.
    • Journal of Powder Materials
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    • v.15 no.5
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    • pp.378-385
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    • 2008
  • This article presents the successful consolidation of the mixed Co and Diamond powders for a drilling segment by the combined application of magnetic pulsed compaction (MPC) and subsequent sintering, and their properties were analyzed. Homogeneous hardness (Hv 220) and density (97%) of sintered bulks fabricated by MPC were obtained by the new technique, where higher pressure has been employed for short period of time than that of general process. A fine microstructure and homogeneous hardness in the consolidated bulk were observed without cracks. Relatively higher drilling speed of 9.61 cm/min and life time of 6.55 m were found to the MPCed specimens, whereas the value of the specimens fabricated by general process was 11.71 cm/min and 7.96 m, respectively. A substantial improvement of mechanical properties of segment was achieved through this study.

Fabrication of MgB2 superconducting wires with advanced Mg-Powder-Compaction process

  • Oh, S.H.;Oh, Y.S.;Jang, S.H.;Moon, Y.H.;Chung, K.C.;Kang, S.H.
    • Progress in Superconductivity and Cryogenics
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    • v.23 no.4
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    • pp.14-18
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    • 2021
  • The Mg-Powder-Compaction (MPC) process is proposed to fabricate the MgB2 superconducting wires. Mg powder wall, similar to the Mg metal tube, inside the Nb outer sheath has been made and the stochiometric B powder was inserted into the wall. Even though the very high MgB2 core density of 2.53 g/cm3 is obtained, the superconducting area fraction of MgB2 is not high enough for the applications. In this work, an advanced MPC process was adopted by adding Mg powder into B powder. The Mg powder wall in the initial wire was fabricated by controlling the wall thickness while maintaining a constant density, and the mixture of B and Mg powder was filled into the Mg powder wall with the same filling density. It is found that the reduction in the area of the Mg powder wall proceeds similar to the wire, and the Mg powder wall is well maintained at the final wire diameter, which is advantage for the fabrication of long wires. With the advanced MPC process, as the added Mg is increased the densities of MgB2 core is decreased and the porous structure is formed, it is found that the area fraction of superconducting MgB2 increase up to the 37.7 % with the improved high critical current density (Jc) and the engineering critical current density (Je).