• Title/Summary/Keyword: core manufacturing

Search Result 737, Processing Time 0.02 seconds

Warping and Buckling Prediction Model of Wooden Hollow Core Flush Door due to Moisture Content Change (I) : Comparison of Prediction Model with Experimental Results (목제(木製) 프러쉬 문의 함수율 변동에 따른 틀어짐과 좌굴 예측모델 (I) : 예측모델과 실측치 비교)

  • Kang, Wook;Jung, Hee-Suk
    • Journal of the Korean Wood Science and Technology
    • /
    • v.27 no.3
    • /
    • pp.99-116
    • /
    • 1999
  • Wooden hollow core flush door is one of the main products of furniture manufacturing and woodworking industries. Warping and buckling of the door is serious problems in service. It has been reported that warping is caused by differences of physical and mechanical properties of face and back of skin panel for the door. This study focused on the prediction of warping and buckling phenomena of the flush door using numerical models. Predictions from the models were also compared with the experimental results obtained from the doors with plywood and hardboard skin panels under various environmental conditions. Three elastic constitutive models, so called elastic beam model, plate model and plate-buckling model, were employed to predict warping and buckling of the doors. It was observed that warping was more pronounced in low humidity condition than in high humidity condition. The plate model considering Poisson's effect was reliable to predict warping more closely than elastic beam model in low humidity condition. The plate-buckling model, however, was the best in the fitting of predictions with the experimental results under high humidity condition because buckling was developed in face and back of skin panel at that condition.

  • PDF

Size-dependent flexoelectricity-based vibration characteristics of honeycomb sandwich plates with various boundary conditions

  • Soleimani-Javid, Zeinab;Arshid, Ehsan;Khorasani, Mohammad;Amir, Saeed;Tounsi, Abdelouahed
    • Advances in nano research
    • /
    • v.10 no.5
    • /
    • pp.449-460
    • /
    • 2021
  • Flexoelectricity is an interesting materials' property that is more touchable in small scales. This property beside the sandwich structures placed in the center of scientists' attention due to their extraordinary effects on the mechanical properties. Furthermore, in the passage of decades, more elaborated sandwich structures took into consideration results from using honeycomb core. This kind of structure, inspiring from honeycomb core, provides more stiffness to weight ratio, which plays a crucial role in different industries. In this paper, based on the Love-Kirchhoff's hypothesis, Hamilton's principle, modified couple stress theory and Fourier series analytical method, equations of motion for a sandwich plate containing a honeycomb core integrated by two face-sheets have derived and solved analytically. The equations of both face sheets have derived by flexoelectricity consideration. Moreover, it should be noticed that the whole structure rests on the visco-Pasternak foundation. Conducting current research provided an acceptable and throughout study based on flexoelectricity to address the effect of materials' characteristics, length-scale parameter, aspect, and thickness ratios and boundary conditions on the natural frequency of honeycomb sandwich plates. Also, based on the presented figures and tables, there is a close agreement between previous studies and recent work. Due to the high ratio of strength to weight, current model analyzing is capable of taking into account for different vehicles' manufacturing in a high range of industries.

Dynamic analysis of porous functionally graded layered deep beams with viscoelastic core

  • Assie, Amr;Akbas, Seref D.;Kabeel, Abdallah M.;Abdelrahman, Alaa A.;Eltaher, Mohamed A.
    • Steel and Composite Structures
    • /
    • v.43 no.1
    • /
    • pp.79-90
    • /
    • 2022
  • In this study, the dynamic behavior of functionally graded layered deep beams with viscoelastic core is investigated including the porosity effect. The material properties of functionally graded layers are assumed to vary continuously through thickness direction according to the power-law function. To investigate porosity effect in functionally graded layers, three different distribution models are considered. The viscoelastically cored deep beam is exposed to harmonic sinusoidal load. The composite beam is modeled based on plane stress assumption. The dynamic equations of motion of the composite beam are derived based on the Hamilton principle. Within the framework of the finite element method (FEM), 2D twelve -node plane element is exploited to discretize the space domain. The discretized finite element model is solved using the Newmark average acceleration technique. The validity of the developed procedure is demonstrated by comparing the obtained results and good agreement is detected. Parametric studies are conducted to demonstrate the applicability of the developed methodology to study and analyze the dynamic response of viscoelastically cored porous functionally graded deep beams. Effects of viscoelastic parameter, porosity parameter, graduation index on the dynamic behavior of porous functionally graded deep beams with viscoelastic core are investigated and discussed. Material damping and porosity have a significant effect on the forced vibration response under harmonic excitation force. Increasing the material viscosity parameters results in decreasing the vibrational amplitudes and increasing the vibration time period due to increasing damping effect. Obtained results are supportive for the design and manufacturing of such type of composite beam structures.

Comparative Evaluation of Manufacturing Properties of Carbon Fiber Reinforced Thermoplastic Polymer (CFRTP) according to Nanofiller Type (나노필러 종류에 따른 열가소성 탄소 섬유강화 복합재료의 제작 물성 비교 평가)

  • Jun Ha Park;Soon Ho Yoon;Minkook Kim
    • Composites Research
    • /
    • v.37 no.3
    • /
    • pp.186-189
    • /
    • 2024
  • This study compared and evaluated the mechanical properties of carbon fiber reinforced thermoplastic polymer (CFRTP) mixed with nanofillers. After mixing various nanofillers such as Multi-wall carbon nanotube (MWCNT), Silicon oxide, Core shell rubber, and Aramid nanofiber with Polyamide 6 (PA6) resin, this is used as a matrix to create a carbon fiber reinforced composite material (CFRP) was manufactured and its physical properties were measured. Depending on the type and mixing ratio of nanofiller, tensile strength, inter-laminar shear strength (ILSS), and Izod impact strength were measured. In terms of tensile strength and impact strength, the highest values were obtained when mixing core shell rubber, however the ILSS was optimal when mixing less than 1 wt.% of silicon oxide.

Numerical Analysis on the Design Variables and Thickness Deviation Effects on Warpage of Substrate for FCCSP (FCCSP용 기판의 warpage에 미치는 설계인자와 두께편차 영향에 대한 수치적 해석)

  • Cho, Seunghyun;Jung, Hunil;Bae, Onecheol
    • Journal of the Microelectronics and Packaging Society
    • /
    • v.19 no.3
    • /
    • pp.57-62
    • /
    • 2012
  • In this paper, numerical analysis by finite element method, parameter design by the Taguchi method and ANOVA method were used to analyze about effect of design deviations and thickness variations on warpage of FCCSP substrate. Based on the computed results, it was known that core material in substrate was the most determining deviation for reducing warpage. Solder resist, prepreg and circuit layer were insignificant effect on warpage relatively. But these results meant not thickness effect was little importance but mechanical properties of core material were very effective. Warpage decreased as Solder resist and circuit layer thickness decreased but effect of prepreg thickness was conversely. Also, these results showed substrate warpage would be increased to maximum 40% as thickness deviation combination. It meant warpage was affected by thickness tolerance under manufacturing process even if it were met quality requirements. Threfore, it was strongly recommended that substrate thickness deviation should be optimized and controlled precisely to reduce warpage in manufacturing process.

The Detection of Promising R&D Fields m OLED Illumination Industry (OLED 조명산업 내 R&D 유망 분야 발굴)

  • Sim, Jin-Bo;Kim, You-Jin
    • The Journal of Korean Institute of Communications and Information Sciences
    • /
    • v.36 no.11B
    • /
    • pp.1403-1412
    • /
    • 2011
  • This study performed a detecting research of promising R&D field utilizing intuitive methodology regarding OLED illumination industry. For this, 69 professionals of the illumination industry in Korea were composed as a panel to hold an in-depth interview and survey for 1 month. The study classified the OLED illumination industry as 4 fields of panel, material/component for panel, manufacturing equipment, and lighting system, and selected core technology for each field, and divided it into a total of 14 possible fields for R&D. As a result of evaluating the technological competitive power for each field, the field in Korea which received the highest technological competitive power was OLED panel, and contrarily, technological competitive power of material/component for OLED panel showed the lowest, which requires improvement Meanwhile, evaluating economical aspect, conformity to policy, and effectiveness of R&D in general, 7 promising R&D fields were selected. The 4 core technologies of OLED panel, which are, white, transparent, color change and flexible OLED manufacturing technology were evaluated as the most promising fields, and next, organic material for surface light source, material/component for substrate and equipment for forming large sized substrate were evaluated as promising fields.

A study on the Design of Drum Type Automatic Tool Changer (드럼형 자동공구교환장치의 설계에 관한 연구)

  • Choi, Hyun-Jin;Lee, Han-Gyu
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.19 no.7
    • /
    • pp.52-59
    • /
    • 2020
  • Automatic tool changers (ATCs) can be divided into drum and chain types. Drum-type ATCs contain a magazine, where the tools are mounted, and a cam gearbox, which swaps the tools via roller gear and grooved plate cams. Drum-type ATCs are advantageous in that the operating time for the tool magazine is more rapid than that of chain-type ATCs and the length of the unit is shorter. Thus, drum-type ATCs can be fabricated into various shapes and forms depending on the number of tools and the magazine size in accordance with machining center requirements and consumer demand. In particular, the price competitiveness of a machining center with a drum-type ATC is higher, while drum-type ATCs are more rigid with fewer parts, possibly reducing the need for regular servicing. This study aims to verify the structural stability and design validity of the magazine base, which is the main structure of a drum-type ATC, using finite element analysis. This study kinematically verifies the specifications of the selected drive motor and reducer and assessed the design of the cam gearbox. It also conducts a structural analysis of the roller camp, which is the core component of the cam gearbox, based on the results of the kinetodynamic analysis, thus validating the structural design.

A Study on the Factors Influencing the Relationship between Suppliers and Manufacturers in the Process of New Product Development: with a Focus on CEO's Characteristics and Performance (신제품개발과정에서 공급기업과 제조기업 관계의 영향 요인에 관한 연구 :최고경영자 특성과 성과를 중심으로)

  • Na, Sang-Gyun;Kim, Jin-Mo
    • Journal of the Korea Safety Management & Science
    • /
    • v.14 no.4
    • /
    • pp.247-258
    • /
    • 2012
  • It seems most important for a manufacturing company to be well aware of its relationship with suppliers. This is why it is essential to analyze and control the structural relationship among CEO's characteristics, relations between suppliers and manufacturers and new product development performances affected by such relations. The present study may be summed up as follows: First, from the analysis of characteristics of manufacturing company's CEO and relations between suppliers and manufacturers, it could be verified that CEO's characteristics exercised influence upon sharing of product development process and upon cooperation for technical manpower, but not upon sharing of core technologies, signifying the fact that nothing could be more important than the role of CEO who has strong will to improve his or her relations with suppliers; and Second, from the analysis of relations between suppliers and manufacturers as well as relations between management and new product development performances, it became evident that both management performance and product development performance were affected by sharing of product development process. It was also known that cooperation for technical development process had influence upon the product development performance but not upon the management performance. Furthermore, the analysis showed that both management performance as well as product development performance were affected by sharing of core technologies.

Comparison of the Marginal and Internal Fit on the Cast and CAD-CAM Cores (주조에 의한 Core와 CAD-CAM에 의한 Core의 적합도 비교평가)

  • Han, Man-So;Kim, Ki-Baek
    • Journal of dental hygiene science
    • /
    • v.12 no.4
    • /
    • pp.368-374
    • /
    • 2012
  • Dental CAD (computer-aided design)/CAM (computer-aided manufacturing) systems facilitate the use of zirconia core for all-ceramic crown. The purpose of this study was to evaluate the marginal and internal fit of zirconia core fabricated using a dental CAD/CAM system and to compare the fit of metal cores by a conventional method. Ten identical cases of single coping study models (abutment of teeth 11) were manufactured and scanned. Ten zirconia cores were fabricated using dental CAD/CAM system. An experienced dental technician fabricated 10 samples of metal cores for the control group using the lost wax technique. Marginal and internal fit was measured by the silicone replica technique. Fit was measured with magnification of 160 using a digital Microscope. Margin, rounded chamfer, axial wall and incisal fits were measured for comparison. T-test of independent sample for statistical analysis was executed with SPSS 12.0 for Windows (SPSS Inc., Chicago, IL, USA) (${\alpha}$=0.05). The mean (SD) for marginal, rounded chamfer, axial wall and incisal were: $97.0\;(25.3){\mu}m$, $104.0\;(22.0){\mu}m$, $59.6\;(21.4){\mu}m$ and $124.8\;(33.3){\mu}m$ for the zirconia core group, and $785.2\;(18.4){\mu}m$, $83.8\;(15.1){\mu}m$, $42.7\;(9.6){\mu}m$ and $83.4\;(14.4){\mu}m$ for the metal core group. T-test showed significant differences between groups for margin (p<.001), rounded chamfer (p<.001), axial wall (p<.001) and incisal (p<.001). But zirconia core group observed that the marginal and internal fit values in the present study were within clinically acceptable range.

Development of a deep learning-based cabbage core region detection and depth classification model (딥러닝 기반 배추 심 중심 영역 및 깊이 분류 모델 개발)

  • Ki Hyun Kwon;Jong Hyeok Roh;Ah-Na Kim;Tae Hyong Kim
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
    • /
    • v.16 no.6
    • /
    • pp.392-399
    • /
    • 2023
  • This paper proposes a deep learning model to determine the region and depth of cabbage cores for robotic automation of the cabbage core removal process during the kimchi manufacturing process. In addition, rather than predicting the depth of the measured cabbage, a model was presented that simultaneously detects and classifies the area by converting it into a discrete class. For deep learning model learning and verification, RGB images of the harvested cabbage 522 were obtained. The core region and depth labeling and data augmentation techniques from the acquired images was processed. MAP, IoU, acuity, sensitivity, specificity, and F1-score were selected to evaluate the performance of the proposed YOLO-v4 deep learning model-based cabbage core area detection and classification model. As a result, the mAP and IoU values were 0.97 and 0.91, respectively, and the acuity and F1-score values were 96.2% and 95.5% for depth classification, respectively. Through the results of this study, it was confirmed that the depth information of cabbage can be classified, and that it can be used in the development of a robot-automation system for the cabbage core removal process in the future.