• Title/Summary/Keyword: copper coil

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Insulation Life Estimation for Magnet Wire Under Inverter Surge and Temperature Stress (인버터 서지와 온도 스트레스 하에서 Magnet Wire 절연 수명평가)

  • Park, Jae-Jun
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.29 no.10
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    • pp.641-646
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    • 2016
  • Coil specimen was prepared by coating a copper wire with two varnish thin layers: the first was polyamideimide (PAI)/nanosilica (5 wt%) varnish and the second was anti-corona PAI/nanosilica (15 wt%) varnish. Insulation breakdown voltage was investigated under inverter surge condition at $20^{\circ}C$, $70^{\circ}C$, $100^{\circ}C$, $150^{\circ}C$, $200^{\circ}C$, $250^{\circ}C$, respectively. The insulation lifetime of the two layered coil was tens of times longer than that of original PAI coil. And the insulation lifetime decreased with increasing ambient temperature because there was weak binding strength between copper and varnish layer.

Fabrication of an Electromagnetic Actuator with the Planar Coil (평면 코일을 이용한 전자 구동기 제작)

  • Jeong, Hyun-Ku;Kwon, Ki-Young;Jeong, Ok-Chan;Yang, Sang-Sik
    • Proceedings of the KIEE Conference
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    • 1999.07g
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    • pp.3295-3297
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    • 1999
  • This paper presents the fabrication of an electromagnetic micro actuator consisting of a Parylene diaphragm with a spiral copper coil and a permanent magnet. The copper coil is fabricated by electroplating and patterning. The frequency response of the actuator are obtained using a laser vibrometer. When the input voltage is 3 V, the DC deflection is 5 ${\mu}m$, and the resonance frequency is about 35 Hz. Also, the mechanical sensitivity of the actuator diaphragm is 69 ${\mu}m/V$.

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Loss and Efficiency Dependence of a 6.78 MHz, 100 W, 30 cm Distance Wireless Power Transfer System on Cable Types (6.78 MHz, 100 W, 30 cm 거리 무선 전력 전송 시스템의 전선별 손실 및 효율 비교)

  • Lee, Seung-Hwan;Lee, Byung-Song;Jung, Shin-Myung;Park, Chan-Bae
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.64 no.11
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    • pp.1651-1657
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    • 2015
  • In MHz operating wireless power transfer systems, skin- and proximity-effect losses in the transmitter and the receiver coils dominate the coil-to-coil efficiency of the system. A Litz-wire was regarded as a common solution for minimizing such Ohmic losses in high frequencies. In this paper, equivalent series resistances of 12 different cables including Litz-wire and copper tubing have been calculated and measured for a 6.78 MHz, 100W, 30 cm wireless power transfer system. It has been shown that the copper tubing has lower resistances compared to the Litz-wire in that frequency and a wireless power transfer system with the copper tubing was able to achieve much higher efficiency than a system using the Litz-wire. Calculations of the resistances and efficiencies were accomplished with analytical equations and those calculations were evaluated by experimental results.

Non-destructive Evaluation to Assess Leak of Bond in Brazed Large Generator ″ C″ -Coil by Ultrasonic Retro-Reflection (초음파 Retro-Reflection에 의한 대형 발전기용 C-Coil Brazed부의 비파괴적 평가)

  • 성운학;양병일;김정태
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.305-307
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    • 2004
  • One set of rotor coils is required per each large generator rotor assembly, Rotors consist of two directly opposing poles. Each pole requires from 5 to 9 coils. Each coil is made up of two halves identified on the connection end. These coil halves will be joined together by butt brazing process during subsequent rotor assembly. Each half coil is made up of typically 4 to 9 layers of copper conductors. Because of Generator rotor is rotated very high speed with 3,600RPM, the quality soundness of brazed joints is very important at each coil. But, it is very difficult to be optimized non-destructive evaluation, because c-coil has the long shape and evaluation is to be done assembled condition. In this paper introduce newly developed inspection process and acceptance standards for the ultrasonic inspection of " C" coil butt braze. This inspection system is a semi-automatic ultrasonic flaw detector with data acquisition and retention capable of assessing the relative lack of bond of brazed butt joints

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Heat Transfer Characteristics of Inclined Helical Coil Type Heat Exchanger (경사진 헬리컬 코일 열교환기의 열전달 특성에 관한 연구)

  • Son, Chang-Hyo;Jeon, Min-Ju;Jang, Seong-Il;Oh, Hoo-Kyu
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.6
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    • pp.707-714
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    • 2007
  • The heat transfer coefficient and Pressure drop during gas cooling process of $CO_2$ (R-744) in inclined helical coil copper tubes were investigated experimentally. The main components of the refrigerant loop are a receiver. a variable-speed pump. a mass flow meter, a pre-heater and a inclined helical coil type gas cooler (test section). The test section consists of a smooth copper tube of 2.45mm inner diameter. The refrigerant mass fluxes were varied from 200 to $600[kg/m^2s]$ and the inlet Pressures of gas cooler were 7.5 to 10.0 [MPa]. The heat transfer coefficients of $CO_2$ in the inclined helical coil tubes increases with the increase of mass flux and gas cooling pressure of $CO_2$. The pressure drop of $CO_2$ in the gas cooler shows a relatively good agreement with those Predicted by Ito's correlation developed for single-phase in a helical coil tube. The local heat transfer coefficient of $CO_2$ agrees well with the correlation by Pitla et al. However, at the region near pseudo-critical temperature. the experiments indicate higher values than the Pitla et al. correlation. Therefore. various experiments in the inclined helical coil tubes have to be conducted and it is necessary to develop the reliable and accurate prediction determining the heat transfer and pressure drop of $CO_2$ in the inclined helical coil tubes.

Analytic equation to energy conversion between electromagnetically coupled superconducting and copper coils

  • An, Soobin;Choi, Kibum;Bang, Jeseok;Bong, Uijong;Hahn, Seungyong
    • Progress in Superconductivity and Cryogenics
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    • v.21 no.1
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    • pp.36-39
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    • 2019
  • This paper presents an analytic method to calculate energy conversion between electromagnetically coupled high-temperature superconducting and copper coils. The energy transfer from one coil to the other is commonly observed during quench of a no-insulation (NI) high temperature superconductor (HTS) magnet. Proper understanding of this phenomenon is particularly important to protect an NI HTS magnet, especially to avoid any potential mechanical damages. In this paper, analytic equations are obtained to estimate the energy transfer between the NI and copper coils. The well-known lumped-parameter circuit model is adopted provided that key parameters of the coils are given.

Cooling Heat Transfer Characteristics of CO2 in Helical Coil Type Gas Coolers (헬리컬 코일형 가스냉각기 내 CO2의 냉각 열전달 특성)

  • Son, Chang-Hyo;Jeon, Min-Ju;Oh, Hoo-Kyu
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.6
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    • pp.699-706
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    • 2007
  • The cooling heat transfer coefficient and pressure drop of $CO_2$(R-744) in helical coil copper tubes were investigated experimentally The main components of the refrigerant loop are a receiver, a variable-speed pump, a mass flow meter. a pre-heater and a inclined helical coil type gas cooler (test section). The test section consists of a smooth copper tube of 2.45 and 4.55mm inner diameter The refrigerant mass fluxes were varied from 200 to $600 [kg/m^2s]$ and the inlet pressures of 9as cooler were 7.5 to 10.0 [MPa]. The heat transfer coefficients of $CO_2$ in helical coil tubes increase with the increase of mass flux and gas cooling pressure of $CO_2$. The pressure drop of $CO_2$ in the gas cooler shows a relatively food agreement with those Predicted by Ito's correlation developed for single-phase in helical coil tubes. Though a few correlation available with the data. the local heat transfer coefficient of $CO_2$ agrees well with those presented by Pitla et al. among the predictions. However at the region near pseudo-critical temperature. the experiment data indicate higher values than the Pitla et al. correlation.

Heat Transfer Characteristics of Carbon Dioxide in a Inclined Helical Coil Type Heat Exchanger with Inner Diameter Tube of 4.55 mm (내경 4.55 mm의 경사진 헬리컬 코일형 열교환기내 이산화탄소의 열전달 특성에 관한 연구)

  • Son, Chang-Hyo
    • Journal of the Korean Institute of Gas
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    • v.11 no.3
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    • pp.1-6
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    • 2007
  • The heat transfer coefficient and pressure drop during gas cooling process of $CO_2$ (R-744) in inclined helical coil copper tubes were investigated experimentally. The main components of the refrigerant loop are a receiver, a variable-speed pump, a mass flow meter, a pre-heater and a inclined helical coil type gas cooler (test section). The test section consists of a smooth copper tube, which is specified as the inner diameter of 4.55 mm. The refrigerant mass fluxes were varied from 200 to $600kg/m^2s$ and the inlet pressures of gas cooler were done 7.5 to 10.0 (MPa). The heat transfer coefficients of $CO_2$ in the inclined helical coil tubes increase with the increase of mass flux and gas cooling pressure of $CO_2$. The pressure drop of $CO_2$ in the gas cooler shows relatively good coincidence with those predicted by Ito's correlation developed for single-phase in a helical coil tube. The local heat transfer coefficient of $CO_2$ is well coincident with the correlation by Pitla et al. However, at the region near pseudo-critical temperature, the experiments indicate higher values than the Pitla et al. correlation.

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Current Limiting Characteristics of Improved Flux-Lock Type SFCL According to Winding Direction of Coil 2 and Variable Number of Coil 1 and Coil 2 (개선된 자속구속형의 2차 측 권선 방향과 1차 권선수와 2차 권선수의 변화에 따른 사고전류제한 특성)

  • Kim, Yong-Jin;Du, Ho-Ik;Lee, Dong-Hyeok;Han, Byoung-Sung
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.23 no.9
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    • pp.714-717
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    • 2010
  • The improved flux-lock type superconducting fault current limiter (SFCL) is composed of a series transformer and superconducting unit of the yttrium-barium-copper-oxide (YBCO) coated conductor. In this paper, we investigated current limiting characteristics through winding direction of coil 2 and variable number of coil 1 and coil 2 in improved flux-lock type SFCL. The better fault current characteristics and the burden of YBCO coated conductor can be confirmed from the experimental result in the higher turn ratio of coil 1 and coil 2 in the additive conditions. In case of subtractive condition, we can confirm a similar result in the same case of experimental conditions. but the burden of YBCO coated conductor has been increased from an increase in winding numbers of coil 2.

Design of a Free Bulge Test Coil Using Electromagnetic Forces and Comparison between Experimental and Numerical Results (전자기력 자유벌지 실험을 위한 성형코일 설계 및 3-D 해석비교)

  • Kim, H.K.;Noh, H.G.;Kang, B.S.;Kim, J.
    • Transactions of Materials Processing
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    • v.23 no.7
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    • pp.431-438
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    • 2014
  • For electromagnetic forming(EMF) the most important feature is a forming coil which creates the electromagnetic force(Lorentz force), using current density and a magnetic field. Most previous papers have concentrated on the final configuration of the blank or the efficiency of EMF process. Studies focused on the design parameters affected by the forming coil performance have not been conducted. In order to design a suitable forming coil for an object, the current study uses LS-DYNA EM-Module to not only optimize the coil but also to examine the effect of coil performance. By this method a suitable forming coil was made and tested to determine whether or not good formability was achieved in a free bulge test Numerical analysis was also used. The workpiece was Al 1100-O with a thickness of 1.27mm and the coil was made from copper CW004A, which has good electrical conductivity and is suitable for electrical components.