• Title/Summary/Keyword: cooling process

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A study on the simulation of water cooling process for the prediction of plate deformation due to line heating

  • Nomoto, Toshiharu;Jang, Chang-Doo;Ha, Yun-Sok;Lee, Hae-Woo;Ko, Dae-Eun
    • International Journal of Ocean System Engineering
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    • v.1 no.1
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    • pp.46-51
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    • 2011
  • In a line heating process for hull forming, the phase of the steel transforms from austenite to martensite, bainite, ferrite, or pearlite depending on the actual speed of cooling following line heating. In order to simulate the water cooling process widely used in shipyards, a heat transfer analysis on the effects of impinging water jet, film boiling, and radiation was performed. From the above simulation it was possible to obtain the actual speed of cooling and volume percentage of each phase in the inherent strain region of a line heated steel plate. Based on the material properties calculated from the volume percentage of each phase, it should be possible to predict the plate deformations due to line heating with better precision. Compared to the line heating experimental results, the simulated water cooling process method was verified to improve the predictability of the plate deformation due to line heating.

Damage Simulation of Natural Draught Cooling Towers

  • Noh, S.Y.;Huh, Y.
    • Computational Structural Engineering : An International Journal
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    • v.2 no.1
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    • pp.25-32
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    • 2002
  • Natural draught cooling towers often develop visible crack structures as consequences of progressive damage processes over their life-time. The aim of this paper is a numerical demonstration of the progressive damage process of cooling towers, representatively for the reinforced concrete structures, in order to improve the durability and extend the life-time of structures subjected to such damage processes. For the analyses, the applied material model for reinforced concrete will be briefly introduced. An existing natural draught cooling tower with a pronounced crack structure, in which this crack structure indicates the typical damage pattern of large cooling towers will be numerically simulated. The change of dynamical behavior of the structure with regard to natural frequencies, reflecting the global damage process due to the degrading stiffness of the structure in dependence of the load type and intensity, will be presented and discussed.

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Properties of Fireproof Mortar Using Lightweight Fine Aggregate Using Air Cooling Process Bottom Ash (건식공정 바텀애시 경량 잔골재를 사용한 내화모르타르의 특성)

  • Kim, Myung-Hoon;Namkoong, Yeon
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.05a
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    • pp.225-226
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    • 2016
  • Bottom ash generated in thermoelectric power plants could be used as substitutional fine aggregate such as pearlite of fireproof mortar due to its lightweight and porosity. Development of substitutional materials is necessary because pearlite has several problems such as production of carbon dioxide during manufacturing process and high price. This study is to confirm the possibility of air cooling process bottom ash for fireproof mortar as substitutional material of pearlite through basic experiment.

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A Study on Automatic Sensing Device for Water Leakage of Cooling Pipe at Blast Furnace by Use The Electronic System (전자제어 장치를 이용한 용광로 냉각관 누수 지동 감지장치 개발에 관한 연구)

  • Kang, Chang-Soo;Kang, Ki-Seong
    • 전자공학회논문지 IE
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    • v.46 no.4
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    • pp.25-30
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    • 2009
  • The cooling water circulation pipes had been used to drop the temperature of refractory outside shell of blast furnace by cooling plate or stave type. They were attacked by surrounding CO gas and it was the cause that they were corroded and the water inflow in the refractory due to leakage of water. So, the life of refractory material was shorten and changed for the worse the conditions of blast furnace. The automatic sensing device for water leakage of cooling pipe was developed to check the position of trouble by use the micro-process system when cooling water leak and then CO gas will be inflowed into the cooling pipe at the leakage position. The inflowed CO gas will be detected in the micro-process system and delivered the detected position of cooling plate or stave to main control room through the wireless-radio relay station. This system can be possible to detect the position of cooling plate or stave the water leakage part immediately and then deliver the signal to main control room by use the micro-process system and wireless-radio relay station. This system will develop the working condition from manual system to unmanned auto alarm system.

A Study on automatic optimization of cooling circuit design in injection mold (사출금형 냉각회로의 최적설계자동화에 관한 연구)

  • Chang, H.K.;Jung, H.W.;Lee, Y.J.;Rhee, B.O.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.262-265
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    • 2007
  • Cooling circuit of injection mold affects part quality and cycle time of injection molding process. Examination on mold cooling circuit is usually omitted in part design stage because cooling circuit is designed in the mold design stage. It is desirable to examine mold cooling circuit with respect to part quality in the part design stage. In order to make the examination process convenient and fast, cooling circuit design should be automated without intervention of skilled designer. In this study, optimization of cooling circuit design is automated with commercial softwares; Visual DOC and Moldflow MPI. Effect of initial value for optimization is examined for the optimization result.

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The Critical Characteristics Attributed to the Slow Cooling and Annealing Time in the Melting Growth (용융성장시 서냉시간과 후열처리시간에 따른 임계특성)

  • 임성훈;최명호;강형곤;정동철;박종광;한병성
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.11 no.4
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    • pp.327-333
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    • 1998
  • The influence of slow cooling and annealing time in $O_2$in MPEG process on $J_c$ was investigated. From the measurement of $J_c$,SEM and XRD, it was observed that the critical current density was related with the slow cooling time and annealing time in $O_2$. The value of $J_c$ was the highest at slow cooling time of 40 hour. And also, the value of $J_c$ along the annealing time in $O_2$in the case of the slow cooling time of 40 hours was inclined to increase with annealing time. Consequently, it can be suggested that proper slow cooling time and annealing time after slow cooling in MPMG process be important to improve the critical characteristics.

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Numerical Analysis of Cooling Channels for Injection Molding Cycle Time Improvement of Plastic Horn Cover for an Automobile (차량용 플라스틱 혼 커버의 사출성형 싸이클 타임 개선을 위한 냉각 채널의 수치해석 연구)

  • Han, Seong-Ryoel
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.5
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    • pp.84-90
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    • 2018
  • When producing a plastic horn cover for an automobile, since the interval between the ribs on the inner surface is narrow, conventional cooling channels cannot be applied and cooling of the mold is difficult. For this reason, the molding operation cannot be completed within a set cycle time. In this study, a conformal cooling channel was applied on the mold to solve the cooling problem. Injection molding simulation was carried out to confirm the effectiveness of the conformal cooling channel. In the analysis results, the mold temperature at the rib section decreased by 33%, and the mold temperature also decreased by 31%. This reduction in temperature allowed for molding within a set cycle time and demonstrated the effectiveness of the conformal cooling channel.

Effect of Die Cooling Time on Component Mechanical Properties in a Front Pillar Hot Stamping Process (곡선형 냉각채널 금형을 사용한 프론트 필라 핫스탬핑 공정에서 금형냉각시간이 기계적 특성에 미치는 영향)

  • Lee, Jaejin;Kang, Dakyung;Suh, Changhee;Lim, Yonghee;Lee, Kyunghoon;Han, Soosik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.6
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    • pp.33-38
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    • 2019
  • Researchers have recently begun to study hot stamping processes to shorten the mold cooling time and improve productivity. These publications explain that the mold cooling time can be reduced by using a curved cooling channel, where the mold surface is processed to a uniform depth, instead of a straight cooling channel that uses the conventional gun drilling machine. This study investigates the characteristics of the front pillar of an automobile after using a mold with a curved cooling channel. To analyze the change in properties, we used a 1.6 mm boron steel blank and heated the prototype at $930^{\circ}C$ for 5 minutes. Next, we formed the prototype with a load of about 500 tons while varying the mold cooling time between 1 and 10 seconds. We subjected each prototype specimen to a tensile strength test, a hardness test, and a tissue surface observation.

A Study on the Automatic Sensing Device for Gas Leakage of Cooling Plate Using the Microprocessor System

  • Wang, Jee-Seok;Yoon, Hee-Jong;Kang, Ki-Seong;Kim, Jong-Do
    • Journal of Advanced Marine Engineering and Technology
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    • v.35 no.3
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    • pp.329-334
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    • 2011
  • The cooling water circulation plates had been used to drop the temperature of refractory outside shell of common cooling system by using cooling plate or stave type. When they are attacked by surrounding gas, they are corroded and the water flows in the refractory due to leakage of water. So, the life of refractory material is shortened and changed due to the worse conditions of cooling system. The automatic sensing device for water leakage of cooling plate is developed to check the position of trouble by using the microprocessor system when cooling water leak and gas are flowed into the cooling plate through the leakage position. The flowed gas is detected in the micro-process system which delivers the detected position of cooling plate or stave to main control room through the wireless-radio relay station. This system can be possible to detect the position of cooling plate or stave against the water leakage part immediately and then deliver the signal to main control room by using the microprocessor system and wireless-radio relay station. This system will be developed in changing the working condition from manual system to unmanned auto alarm system.

Comparison of Linear Channel and Baffle for Cooling Rate in Injection Mold (사출성형금형에서 직선채널과 배플의 냉각효율 비교)

  • Moon, Young-Bae;Choi, Youn-Sik;Jeong, Yeong-Deug
    • Design & Manufacturing
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    • v.6 no.1
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    • pp.1-4
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    • 2012
  • Plastic products are producted more than 70% of total processes in the injection molding. The injection molding process has 4 processes such as filling, packing, cooling and ejecting. It spends most of times in the cooling process. Therefore, it is important to control the mold temperature in producing plastic products. The time and system of cooling affect the product's quality and productivity. Especially, cooling time has about 60% of total injection cycle time. Therefore, we can improve a productivity by shortening cooling time. In this study, it was made a comparative study about cooling of linear channels and baffles and observed the variation of mold temperature on the coolant's temperature. As the result, the linear channel's cooling rate had faster than baffles and as coolant's temperature was increased, difference of cooling time was increased. Result of this study will be used widely to design for cooling system of injection mold.

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