• Title/Summary/Keyword: cooling channels

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Conformal Cooling Channel Manufacturing for the Die (Conformal Cooling Channel 의 구조물 제작)

  • Lee C.W.;Suh J.H.;Woo S.S.;Kim D.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1761-1765
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    • 2005
  • The plastic injection molding industry is increasing pressure to reduce the cycle time in order to improve the productivity. The time of a cooling die is a large part of the cycle time. The conformal cooling channels can reduce the cooling time effectively as compared with conventional production die. It is hard to make the die with a conformal cooling channel by the conventional method. This paper introduces the method of a conformal cooling channel manufacturing by the DMT (Direct Metal Tooling) that is a new technology.

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Evaluation of Cooling Capability of Hot Press Forming Die with Thermal CFD Simulation (열유동 해석을 통한 핫프레스 포밍 금형의 냉각 성능 평가)

  • Lee, K.;Lee, J.J.;Suh, C.H.
    • Transactions of Materials Processing
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    • v.25 no.4
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    • pp.242-247
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    • 2016
  • CFD simulation with FlowVision® is used to evaluate the capability of cooling channel in hot press forming dies. Two different types of cooling channels, dry drilled and pocket types are considered for comparison. Two different approaches for simulating cooling channel are considered. One is single-phase velocity calculation for coolant only and the other is multiphase thermal and velocity calculation for die, blank and coolant all together. Both approaches show better cooling performance in pocket type cooling channel. Also both approaches show their own effectiveness in designing cooling channel of hot press forming dies.

Experiment on the Cooling Characteristics of Protruding Heat Sources in a Channel (채널 내 돌출된 열원의 냉각특성 실험)

  • 신지영;손영석;김상민
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.16 no.9
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    • pp.788-795
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    • 2004
  • Cooling characteristics of protruding heat sources in a parallel channel with or without baffles are studied experimentally, The test section consists of two channels formed by two covers and one board made of polycarbonate which has three uniform heat source blocks. Five different cooling methods are considered to find out the most efficient cooling method in a given geometry and heat sources. The velocity and temperature of cooling medium, the temperature of the block surface are measured. The results are compared to examine the cooling characteristics of the different cooling methods.

Cooling Characteristics of a Parallel Channel with Protruding Heat Sources Using Convection and Conduction Heat Transfer (돌출된 열원이 있는 채널에서 대류와 전도열전달을 이용한 냉각특성)

  • 손영석;신지영
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.14 no.11
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    • pp.923-930
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    • 2002
  • Cooling characteristics of a parallel channel with protruding heat sources using convection and conduction heat transfer are studied numerically. A two-dimensional model has been developed for numerical prediction of transient, compressible, viscous, laminar flow, and conjugate heat transfer between parallel plates with uniform block heat sources. The finite volume method is used to solve the problem. The assembly consists of two channels formed by two covers and one printed circuit board which has three uniform heat source blocks. Six different cooling methods are considered to find out the most efficient cooling method in a given geometry and heat sources. The velocity and temperature fields of cooling medium, the temperature distribution along the block surface, and the maximum temperature in each block are obtained. The results are compared to examine the cooling characteristics of the different cooling methods.

Effect of Mixture Ratio Variation near Chamber Wall in Liquid Rocket Engine

  • Han, Poong-Gyoo;Kim, Kyoung-Ho
    • International Journal of Aeronautical and Space Sciences
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    • v.4 no.2
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    • pp.51-60
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    • 2003
  • An experimental research program is being undertaken to develop a regeneratively-cooled experimental thrust chamber of liquid rocket engine using liquefied natural gas and liquid oxygen as propellants. Prior to firing test using a regenerative cooling with liquefied natural gas in this program, several firing tests were conducted with water as a coolant. Experimental thrust chambers with a thrust of about 10tf were developed and their firing test facility was built up. Injector used in the thrust chamber was of shear-coaxial type appropriate for propellants of gas and liquid phase and cooling channels are of milled rectangular configuration. Periodical variation of the soot deposition and discoloration was observed through an eyes' inspection on the inner wall of a combustion chamber and a nozzle after each firing test, and an intuitive concept of the periodical variation of mixture ratio near the inner wall of a combustion chamber and a nozzle at once was brought about and analyzed quantitatively. Thermal heat flux to the coolant was calculated and modified with the periodical variation model of mixture ratio, and the increment of coolant temperature at cooling channels was compared with measured one.

Experimental Study on the Channel Type Heat Sink to Maintain Proper Temperature Cycle of Bio-Sample (바이오 시료의 적정온도 사이클 유지를 위한 채널형 히트싱크에 대한 실험적 연구)

  • Jeong-Gyu Hwang;Sang-Hee Park
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.1
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    • pp.183-191
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    • 2023
  • This study was conducted experimentally to investigate the surface temperature of the heat sink, the air temperature in the flow channel and the sample temperature by changing the channel number of channel type heat sink and the air flow rate when heating and cooling the bio sample. The target temperature of the sample was 15℃ or less as the minimum value and 82℃ or more as the maximum value. In this study, the channel number of the heat sink(N = 1, 2, 4, 5, 10) and the air flow rate(Q=25, 42, 54m3/min) were varied. The bio sample was replaced with water, and the volume of water is 4mL. The size of the heat sink is 80x73x150mm and the material is aluminum. When cooling the sample, the surface temperature, the air temperature and the sample temperature were highly dependent on the number of channels and the flow rate. However, when the sample is heated, the surface temperature, air temperature and sample temperature do not depend on the number of channels and the flow rate. It was found that the conditions for satisfying the minimum temperature of 15℃ or less when cooling the sample were the number of channels N≥5 and the flow rate Q≥42m3/min. When heating the sample, the conditions to satisfy the maximum temperature of 82℃ or more are the number of channels N≤5 and the air flow rate Q≤42m3/min.

Regenerative Cooling Characteristics for Cooling Parameters of a Combustor in Liquid Rocket Combustors (재생냉각 연소기의 냉각기구에 따른 냉각 특성 파악)

  • Kim, Hong-Jip;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.05a
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    • pp.145-149
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    • 2010
  • Thermal analyses have been performed to study the effect of location of fuel ring and thermal barrier coatings in regenerative cooling channels in a full-scale combustor. For the effective cooling, the fuel ring has better be installed near axial location of the low expansion ratio and low heat flux, and branching of cooling channels is preferable. Also, the radiative cooled nozzle extension is thought to be reasonable for the cooling of combustion walls. Among the possible coatings, $Y_2O_3$ stabilized $ZrO_2$ coating and Ni/Cr coating have been adopted. Compared with Ni/Cr coating which has high oxidation resistance, $Y_2O_3$ stabilized $ZrO_2$ coating, one of ceramic coatings is found to be much effective to sustain the thermal survivability of combustion walls.

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Ignition Characteristics of an Oxidizer Rich Preburner (산화제 과잉 예연소기 점화특성)

  • Moon, Il-Yoon;Moon, In-Sang;Hong, Moon-Geun;Kang, Sang-Hun;Yoo, Jae-Han;Ha, Seong-Up;Lee, Seon-Mi;Lee, Soo-Young
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2012.05a
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    • pp.106-109
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    • 2012
  • It was designed and tested ignition that an oxidizer rich preburner for a staged combustion cycle liquid rocket engine propelled by kerosene and LOx. Operation conditions of the preburner are about 60 of OF ratio and 20 MPa of combustion pressure. Ignition characteristics were compared by propellants flowrate. As the results, the higher propellants flowrate, the shorter the ignition delay time and the higher ignition stiffness. The ignition delay time was affected by incoming the oxidizer flowrate through the refrigerative cooling channels. The oxidizer flowrate from the cooling channels decreased by inflow of combustion gas during initial ignition. The oxidizer flowrate of the cooling channels increases, it is rapid recovery by cooling effect, eventually the ignition delay time decreases.

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Thermal Analysis of Exhaust Diffuser Cooling Channels for High Altitude Test of Rocket Engine (로켓엔진 고공환경 모사용 디퓨져의 냉각 채널 열 해석)

  • Cho, Kie-Joo;Kim, Yong-Wook;Kan, Sun-Il;Oh, Seung-Hyub
    • Aerospace Engineering and Technology
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    • v.9 no.2
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    • pp.193-197
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    • 2010
  • Water cooling ducts are installed in the exhaust diffuser for high altitude tests of rocket engine to protect diffuser from high-temperature combustion gas. The mass flow rate and pressure of cooling water is designed to prevent boiling of cooling water in the ducts. Therefore, the estimation of maximum temperature of duct wall is important parameter in design of cooling system, especially pressure of cooling water. The method for predicting maximum temperatures of duct walls with variation of coolant flow rates was derived theoretically.

Heat Transfer Characteristics of Electronic Components in a Horizontal Channel According to Various Cooling Methods (다양한 냉각방법에 따른 수평채널 내 전자부품의 열전달 특성)

  • Son, Young-Seok;Shin, Jee-Young
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.6
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    • pp.854-861
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    • 2008
  • Heat transfer characteristics of protruding electronic components in a horizontal channel are studied numerically. The system consists of two horizontal channels formed by two covers and one printed circuit board which has three uniform protruding heat source blocks. A two-dimensional numerical model has been developed to predict the conjugate heat transfer. and the finite volume method is used to solve the problem. Five different cooling methods are considered to examine the heat transfer characteristics of electronic components according to the different cooling methods. The velocity and temperature of cooling medium and the temperature of the heat source blocks are obtained. The results of the five different cooling methods are compared to find out the most efficient cooling method in a given geometry and heat sources.