• Transactions of Materials Processing
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• v.14 no.7 s.79
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• pp.642-648
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• 2005

Rotor in small-medium induction motor has been usually manufactured by aluminum diecasting. In order to improve the efficiency of induction motors, newly developed Cu-Ca alloys have been investigated. The electrical conductivity in the Cu alloys containing Ca less than $1.0wt\%$ was higher than $80\%$ IACS. Cu-Ca alloy is desirable for the thixoforming process because it has wide semi-solid range over $150^{\circ}C$. In this study, Cu-rotor with thixoforming process was developed to replace the conventional aluminum diecasting rotor. Analysis was performed for the microstructure of thixoforming rotor. Effect of incomplete filling on the efficiency of induction motor was discussed.

• Transactions of Materials Processing
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• v.10 no.7
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• pp.543-550
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• 2001

In order to find the effect of material property and lubricant viscosity on the frictional characteristics a sheet metal friction tester was designed and tensile test, surface roughness test, and friction test were performed with several kinds of drawing oils. Test results show that as the lubricant viscosity becomes lower, the friction coefficient is higher. When surface roughness is extremely low or high, friction coefficient is also high. Using these test results, the friction model considering lubricant viscosity and surface roughness is developed. The validity and accuracy of the friction model are shown by comparing the punch loads among FEM analysis results employing current friction model and conventional friction model respectively and experimental measurement.

• Journal of the Optical Society of Korea
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• v.20 no.2
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• pp.291-299
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• 2016

We have investigated the ultimate limits of nonuniform grating couplers (NGCs) for optimized fiber coupling to silicon waveguides, compared to uniform grating couplers (UGCs). Simple grating coupler schemes, which can be fabricated in etching steps of the conventional complementary metal-oxide semiconductor (CMOS) process on silicon-on-insulator (SOI) wafers without forming any additional overlay structure, have been simulated numerically and demonstrated experimentally. Optimum values of the grating period, fill factor, and groove number for ultimate coupling efficiency of the NGCs are determined from finite-difference time-domain (FDTD) simulation, and confirmed with experimentally demonstrated devices by comparison to those for the UGCs. Our simulated results indicate that maximum coupling efficiency of NGCs is possible when the minimum pattern size is below 50 nm, but the experimental value for the maximum coupling efficiency is limited by the attainable fabrication tolerance in a practical device process.

• The Journal of the Acoustical Society of Korea
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• v.21 no.3E
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• pp.119-125
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• 2002

In the conventional generalized side-lobe canceller (GSC), the output is an estimated error signal that causes the adaptive filter weights do not converge to the optimal value. This paper presents a new side-lobe canceller with adaptive compensator th it reduces the misadjustment of the adaptive filter coefficients for the structural problem in the GSC. The adaptive compensator separates the output signal from the estimated error. The newly estimated error signal converges to the zero while the output signal tracks the target signal. This paper shows improvement of the performance by comparing the computer simulation of the output signal of GSC with the output signal of the proposed algorithm.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.04a
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• pp.1016-1020
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• 2001

The spinning is a very effective manufacturing technology for short production runs in a variety of sizes and shapes, because it can form the cross-section or tubular parts various shapes. However extensive experimental and analytical research has not been carried out. In this study, and fundamental experiment was conducted to improve productivity with process parameter such as tool path, angle of roller holder(a), feed rate(v) and corner radius of forming roller(Rr). These factors were selected as variables in the experiment because they were most likely expected to have and effect on spring back. The clearance was controlled in order to achieve the precision product which is comparable to deep drawing one. And also thickness and diameter distribution of a multistage cup obtained by shear spinning process were observed and compared with those of a commercial product produced by conventional deep drawing.

• Journal of the Korean Society for Precision Engineering
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• v.15 no.4
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• pp.58-67
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• 1998

A sectional analysis of sheet metal forming process with an arbitrary tool shape is proposed in the present work. To improve the numerical convergence in the conventional membrane sectional analysis, the Bending Energy Augmented Membrane (BEAM) elements had been developed. The BEAM elements particularly improve the stability and convergence of the finite element method for the case of deep drawing. In this work, the FERGUBON spline (C$^2$-continuous) was used to fit the deformed mesh to smooth the given curves and calculate the local curvature of the deformed sheet. The fittings of the deformed sheet and tool surface profile ensure the stability and the convergence of the finite element analysis of highly nonlinear stamping processes. A center floor section and front fender section are analyzed to show the accuracy and robustness of the approach. The results obtained by the proposed approach are compared with the available experimental data.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2006.05a
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• pp.269-272
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• 2006

The hydroforming processing is a relatively new technology in comparison with conventional stamping process. The hydroforming processing makes torsion beam in rear suspension of automobile. The durability of torsion beam is very important characteristic that operate in an automobile. In order to optimize the hydroforming process and satisfy the durability, the hydroforming simulation which could control an axial compression and high internal pressure with computer simulation has to be operated. This paper is about an optimum design to improve the kinematic and compliance characteristics of a torsion-beam of suspension system. The result from finite element analysis shows that the forming and the durability are optimized. If there is effect of First pressure in hydroforming processing that gap is in the die tool, the prototype of tube is not satisfied on the durability test.

• Transactions of Materials Processing
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• v.24 no.5
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• pp.317-322
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• 2015

A process for the concurrent welding and extruding of pipe was designed for continuous production of fin tubes. Unlike a conventional pipe extrusion, the new process is able to extrude a pipe continuously without limit of length by using spring type wire material. The current paper provides the basic research for welding during the extrusion using a spring type wire material. The object of the current study is to investigate the possibility that the spring type wire material could be extrude into a welded pipe. The appropriate extrusion ratio was selected through investigation of loads using computer simulations. As a result, experiments showed that pipe could be welded and simultaneously extruded with spring type wire material of aluminum. The tensile strength of the welded and extruded aluminum pipe can reach 80% of tensile strength of original aluminum feedstock.

• Proceedings of the Korea Concrete Institute Conference
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• 2006.05b
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• pp.649-652
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• 2006

This paper describe the performance of seawater purification, to which living organisms can adapt, and the physical properties of porous concrete with continuous void. Although conventional concrete has been regarded as a destroyer of nature, seawater and air can pass freely through concrete when it is made porous by forming continuous void. This not only enables plants to vegetables, but also makes it possible for microscopic animals and plants, including bacteria, to attach to and inhabit uneven surface as well as internal voids when the concrete is provided in a natural seawater area or seawater side area. As a result, porous concrete using recycled aggregate improved the performance of seawater purification. In this study, The performance of seawater purification of porous concrete using recycled aggregate analyzed by T-P, T-N.

• Journal of Communications and Networks
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• v.7 no.3
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• pp.258-262
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• 2005

An adaptive beamforming system based on code filtering and differential correlation approaches is proposed. The differential correlation method was originally proposed for time delay estimation of direct sequence code division multiple access (DS-CDMA) systems under near-far ratio conditions and the code filtering correlation algorithm, on the other hand, was proposed for array response estimation in DS-CDMA systems under perfect power control. In this paper, by combining differential correlation concept with the code filtering beamforming technology, an accurate estimate of the beam forming weights and an enhanced performance of DS-CDMA systems under sever near-far ratio conditions is achieved. The system performance in terms of beam pattern and bit-error-rate (HER) shows that the proposed adaptive beamformer outperforms the conventional code filtering correlation technique.