• Journal of Korean Society for Quality Management
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• v.51 no.2
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• pp.315-327
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• 2023

Purpose: Recently, research has continued to predict the time of failure of the facility through measurement data obtained by attaching a sensor to the facility. However, depending on the facility, it may be difficult to attach a sensor. The purpose of this study is to propose a power generation maintenance plan system based on failure record data obtained from Continuous Ship Unloader, one of the facilities that is difficult to attach sensors. Methods: This study uses data collected from 2012 to 2022 from the 'CSU-1B' model among Continuous Ship Unloader operated by Korea Midland Power Co., LTD. By fitting fault record data to the Weibull distribution, appropriate maintenance cycles and ranges for each target facility subsystem are derived. In addition, maintenance group between subsystems is selected through Euclidean distance, a metric often used for time series data similarity. Through this, a system for establishing an maintenance plan for power generation facilities is proposed. Results: The results of this study are as follows. For the 17 subsystems of the Continuous Ship Unloader, proper maintenance cycles and ranges were determined, and a total of four maintenance groups were chosen. This resulted in the creation of an power generation maintenance plan system and the establishment of an maintenance plan. Conclusion: This study is a case study of power generation facilities. We proposed a maintenance plan system for Continuous Ship Unloader among power generation facilities.

• Journal of the Korean Society of Safety
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• v.33 no.6
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• pp.1-7
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• 2018

The Continuous Ship Unloader (CSU) is an equipment that unloads freight from the ship docked in the port to the land. And the design target life time is designed to be 30 to 50 years, and it is classified as a semi-permanent large facility. However, cracks may occur due to structural defects, abnormal loads, and corrosion, and fatigue failure may occur before the design life is reached. In this study, we predicted the remaining life time of the main component of the CSU considering crack. And also proposed inspection cycle for maintenance of CSU based on the results of the remaining life time prediction. For this purpose, the structure, operational stresses of the CSU were analyzed and main members were selected. And tensile tests and fatigue crack propagation tests were performed with SM490YA and SM570TMC, which are used as main materials for CSU.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.18 no.5
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• pp.53-59
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• 2019

Continuous ship unloaders (CSUs) are used for the uninterrupted transport of material in processing industries, power plants, and harbors in accordance with the stream rate of the material. This study analyzed the structural integrity and fatigue life of a CSU structure using finite element structural analysis in ANSYS APDL software. The stress varied greatly depending on the luffing angle and the slew angle of the boom conveyor. The structural integrity of the CSU girder was evaluated by applying ASME BPVC Section VIII Division 2. The fatigue cycle at the angle with the greatest stress difference was calculated. The fatigue cycle was calculated by applying the JIS B 8821:2013 fatigue curve. It was confirmed that the fatigue cycle of the CSU satisfies the allowable fatigue of 200,000 cycles.

• Proceedings of the Korean Information Science Society Conference
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• 1998.10b
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• pp.490-492
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• 1998

환경문제를 전혀 야기하지 않으며 하역능률이 뛰어난 차세대 하역설비인 연속식 Unloarder의 하역능률을 관리하고 운전 및 정비의 효율적인 운영을 보장하는 초저가형 Expert System인 SCIS-30과 그 구현에 대하여 소개하고자 한다

• Proceedings of the KIEE Conference
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• 2005.05a
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• pp.246-248
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• 2005

The power plants have a loading dock and unloading device for the diverse kinds of fuel such as the bituminous coal and natural gas imported by the sea from all over the world. To unload the coal in the ship not only in the environment-friendly manner but also in the cost-effective way, the new type of heavy equipment loaded with additional features as well as excavator and the remote controller to maneuver this equipment are developed. This heavy equipment, which can be used to unload the coal in the ship in conjunction with CSU (Continuous Ship Unloader), and the remote controller are endorsed by the related code and laws. With the remote controller, the field workers can operate the unloading equipment at the remote place far from the equipment as well as in the cabin for themselves without tile remote controller.

• Journal of the Korean Society for Precision Engineering
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• v.34 no.3
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• pp.211-215
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• 2017

This research analyzes bucket elevator roller chain pins by finite element (FE) analysis and static structural analysis for a lightweight pin design. The stress distribution of light weight roller chain pins under static load is analyzed for safety factors and damping effect. The results show that the stress distribution is higher on the plate than on the bush pin. In order to compare experimental and FE analysis results, a light weight design approach was used to produce a prototype base pin. Because the inner diameter of the pin was different, the impact damping effect was most appropriate when the inner diameter was 34.05 mm, and it is used as basic research data on the impact of the roller chain and sprocket.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.16 no.1
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• pp.51-57
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• 2017

In the present study, the long-pitch roller-chain of a continuous ship unloader is studied. It is the vertical excavating and transporting the cargo has carried in bulk amount. The size of the pitch in the long-pitch roller chain is about 350 mm. The finite element technique is used for the structural safety of the roller chain. The objective of the study is to perform a dynamic analysis of the load at the point of contact with the sprocket of the roller chain, and analyze each point in the stress of the chain's components by using load. From the tooth sprocket optimization analysis, the results show an optimal design. Static structural analysis was safe. Contact analysis results show the greatest stress on the sprocket. By increasing the tooth size, the stress was reduced.

• Journal of the Korean Society for Precision Engineering
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• v.33 no.11
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• pp.919-925
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• 2016

In this study, multibody dynamic and mechanical analyses were conducted for the structure of roller chain bucket elevator system. The fatigue life of the roller chain elevator system was determined under static and fatigue loadings. Results of multibody dynamic analysis suggested that the maximum contact force occurred at the drive sprocket engagement point with the roller chain due to maximum tension. Fatigue analysis results suggest that the high load roller chain system is durable and safe because its life time is more than 700,000 cycles, close to its designed value (1,000,000 cycle). However, the contact portion of plate and pin needed a safety factor. The dynamic analysis of the heavy load roller chain was conducted with a multibody dynamic analysis program. The results obtained in this study can be utilized for dynamic analysis of roller chain systems in all industries.