• 제목/요약/키워드: construction welding

검색결과 403건 처리시간 0.02초

Assessment of Advanced Joining Technologies for Metal Pipe in the Construction Industry

  • 김창완
    • 한국건설관리학회논문집
    • /
    • 제5권2호
    • /
    • pp.81-89
    • /
    • 2004
  • Pipe joining is one of the most critical aspects of most industrial projects, but it is regarded as one of the most inefficient processes in the construction industry. The primary objective of this paper is to explore the applicability of advanced joining technology to the use of metal pipe in the construction industry. This paper begins with a review of current practices with respect to metal joining in the construction industry. The current status of pipe joining is examined. Needs for, and benefits of, advanced joining technology are identified, and a tool for evaluating the applicability of various methods to construction is presented. Joining technologies, including mechanical joining, adhesive bonding, welding, and welding automation, are then introduced, and their applicability to the construction industry is assessed by means of this evaluation tool. It is concluded that there is significant benefits for improvement of piping process in the construction industry through the use of advanced joining technologies.

Mechanical properties of friction stir welded aluminum alloys 5083 and 5383

  • Paik, Jeom-Kee
    • International Journal of Naval Architecture and Ocean Engineering
    • /
    • 제1권1호
    • /
    • pp.39-49
    • /
    • 2009
  • The use of high-strength aluminum alloys is increasing in shipbuilding industry, particularly for the design and construction of war ships, littoral surface craft and combat ships, and fast passenger ships. While various welding methods are used today to fabricate aluminum ship structures, namely gas metallic arc welding (GMAW), laser welding and friction stir welding (FSW), FSW technology has been recognized to have many advantages for the construction of aluminum structures, as it is a low-cost welding process. In the present study, mechanical properties of friction stir welded aluminum alloys are examined experimentally. Tensile testing is undertaken on dog-bone type test specimen for aluminum alloys 5083 and 5383. The test specimen includes friction stir welded material between identical alloys and also dissimilar alloys, as well as unwelded (base) alloys. Mechanical properties of fusion welded aluminum alloys are also tested and compared with those of friction stir welded alloys. The insights developed from the present study are documented together with details of the test database. Part of the present study was obtained from the Ship Structure Committee project SR-1454 (Paik, 2009), jointly funded by its member agencies.

Investigation on effect of neutron irradiation on welding residual stresses in core shroud of pressurized water reactor

  • Jong-Sung Kim;Young-Chan Kim;Wan Yoo
    • Nuclear Engineering and Technology
    • /
    • 제55권1호
    • /
    • pp.80-99
    • /
    • 2023
  • This paper presents the results of investigating the change in welding residual stresses of the core shroud, which is one of subcomponents in reactor vessel internals, performing finite element analysis. First, the welding residual stresses of the core shroud were calculated by applying the heat conduction based lumped pass technique and finite element elastic-plastic stress analysis. Second, the temperature distribution of the core shroud during the normal operation was calculated by performing finite element temperature analysis considering gamma heating. Third, through the finite element viscoelastic-plastic stress analysis using the calculated temperature distribution and setting the calculated residual stresses as the initial stress state, the variation of the welding residual stresses was derived according to repeating the normal operation. In the viscoelastic-plastic stress analysis, the effects of neutron irradiation on mechanical properties during the cyclic normal operations were considered by using the previously developed user subroutines for the irradiation agings such as irradiation hardening/embrittlement, irradiation-induced creep, and void swelling. Finally, the effect of neutron irradiation on the welding residual stresses was analysed for each irradiation aging. As a result, it is found that as the normal operation is repeated, the welding residual stresses decrease and show insignificant magnitudes after the 10th refueling cycle. In addition, the irradiation-induced creep/void swelling has significant mitigation effect on the residual stresses whereas the irradiation hardening/embrittlement has no effect on those.

수치시뮬레이션에 의한 박판 용접 변형 예측에 관한 기초적 연구 (A Fundamental Study on Forecast of the Thin Plate Welding Deformation by Numerical Simulation)

  • 김종명;박창수;김영표;방한서
    • Journal of Welding and Joining
    • /
    • 제21권1호
    • /
    • pp.93-98
    • /
    • 2003
  • For construction of steel structures, thin steel plates have been often used and welding is the main manufacturing process. However, welding processes cause some problems(welding residual stresses, welding deformations, etc.). In these problems, welding deformation is extremely harmful to the safety of structures especially. Therefore, in this study, a numerical analysis program based on large deformation plate theory has been developed to analyze and predict the welding deformation in thin plates. From the result of numerical analyse, we can find two parameters, thermal cycles and mechanical restraints affecting the welding deformation of structures. It is considered that large difference of thermal cycles and mechanical restraints in the width direction bring about welding deformation. Results of simulation have the same tendency of deformation distribution in width direction as experimental formulas.

내면 용접부재의 전자세 레이저-아크 하이브리드 용접 연구 (Position welding for internal welded specimen using laser-GMA hybrid welding)

  • 안영남;김철희;김정한
    • Journal of Welding and Joining
    • /
    • 제33권1호
    • /
    • pp.54-60
    • /
    • 2015
  • Laser-arc hybrid welding has been considered as an effective pipe girth welding process since early 2000's. Tolerance for fit-up offsets such as gap and edge misalignment is one of most important requirements in pipe girth laser-arc hybrid welding, and several approaches using parameter optimization, a laser beam scanning and an arc oscillation have been tried. However the required offset tolerance has not been fully accomplished up to now and laser-arc hybrid welding has not been widely applied in pipeline construction than expected, despite of its high welding speed and deep penetration. In this study, internal welding was adopted to ensure the offset tolerance and sound back bead. The effect of welding parameters on bead shape was investigated at the flat position. Also tolerances for gap and edge misalignment were verified as 0.5 mm and 2.0 mm, respectively. The position welding trials were conducted at several welding positions from the flat to the overhead position in a downward direction. With the fixed welding speed, arc current for gas metal arc welding current and laser output power, adequate welding voltages for gas metal arc welding were suggested for each position.

시멘트계 보수재료로 코팅된 강재의 부식 및 휨강성 평가 (Evaluation of Steel Corrosion and Flexural Strength Coated with Cementitious Repair Material)

  • 윤용식;김태상;김호룡;권성준
    • 한국건설순환자원학회논문집
    • /
    • 제4권3호
    • /
    • pp.243-249
    • /
    • 2016
  • 본 연구에서는 시멘트계 보수재 코팅이 철판의 부식 저항성에 미치는 영향을 평가하가 위해 보통 철판(Normal), 용접철판(Welding), 용접 후 보수재 철판(Welding & coating)의 세 가지 경우에 대하여 7일간 ICM(Impressed Current Method)를 통하여 부식을 촉진시켰다. 이후 Faraday 법칙을 통해 얻은 이론 부식률, 실험 부식률 그리고 부식 실험 후 측정한 휨 강도를 비교 평가하였다. Normal case와 Welding case에서는 약 70% 수준의 부식률이 측정되었으며, Welding & coating case에서는 약 17%정도의 부식률이 측정되었다. 이는 시멘트계 보수재료의 코팅이 염화물 이온의 침투를 효과적으로 차단하였으며 이로 인해 부식전류의 발생이 억제되었기 때문이다. 휨 강도 역시 부식률 평가와 같은 경향을 나타내었으며 Welding & coating case에서 Welding case 대비 약 3.4배 큰 강도가 평가되었다. 시멘트계 보수재 코팅이 용접부에 시행되면 용접부 철판의 부식 차단에 효과적일 것으로 판단된다.

Advancement of Welding Technology In the World

  • Al-Erhayem, Osama A.K.
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 1992년도 특별강연 및 추계학술발표 개요집
    • /
    • pp.7-18
    • /
    • 1992
  • The welding technology must fit to the purpose of each construction. The includes a careful understanding of demands, the adapted materials and their behaviour subjected to welding. The manufacturing is very essential too. The education of welding and control personnel will change. The integration of robotics, sensing and automation in the production makes the role of personnel and their responsibility very different. The paper tries to give the state of the art and an estimation for this and possibly the next decade(Fig. 1)

  • PDF

건설용 강재개발 및 용접기술동향 (Development of Structural Steel and Trend of Welding Technology)

  • 김성진;정홍철
    • Journal of Welding and Joining
    • /
    • 제34권1호
    • /
    • pp.7-20
    • /
    • 2016
  • A brief overview is given of the development of various structural steels and their welding application technology. Firstly, the general characteristics and welding performance of structural steels used in architecture and bridge are introduced. For safety against earthquakes or strong wind, and for highly efficient welding in high-rise building constructions, ultra high strength steel with tensile strength over 800 MPa or high HAZ toughness steel plates under high heat input welding have been developed. In particular, efficient welding technology ensuring high resistance to cold and hot cracking of ultra high strength steel is reviewed in the present paper. Secondly, various coated steels used mainly for outer part in construction are briefly discussed. Moreover, a major drawback of coated steel during welding operation, and several solutions to overcome such technical problem are proposed. It is hoped that this review paper can lead to significant academic contributions and provide readers interested in the structural steels with useful welding technology.