• Title/Summary/Keyword: construction test equipment

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Development of an Unmanned Test System Based on Forklift for Mast Operation Durability (지게차 마스트 작동내구를 위한 실차 기반 무인시험장치 개발)

  • Cho, Jae-Hong;Na, Seon-Jun;Kim, Min-Seok;Park, Myeong-Kwan
    • Journal of Drive and Control
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    • v.19 no.4
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    • pp.70-76
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    • 2022
  • In this paper, we develops an unmanned test system for the purpose of realizing an actual forklift-based test-bed for the operation durability of the forklift mast. First, two robot actuators were applied to the lever to replace lever manipulation of the operator. For detecting the height of the fork and the tilt angle of the mast, the laser displacement sensor and the inclinometer were installed to the forklift. Next, the embedded control system was used to control the robot actuator with reference to test mode. Experimental evaluation verified that developed test system was effective and practical for the viewpoint of the repeatability of the test mode.

Comparison of Emission Characteristics from Euro V Diesel Engine by Standard measurement Cycle in the Construction Equipment (EURO V 대응 건설기계 엔진의 표준시험모드에 따른 배출량 비교)

  • Yu, Seunghun;Joo, Taeheun;Lee, Chang-Eon
    • 한국연소학회:학술대회논문집
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    • 2014.11a
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    • pp.143-144
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    • 2014
  • The demand of diesel engine on the construction equipment has been rapidly increased because of thermal efficiency and power. But some of the construction equipment is imported from other country, since the their demands are not so large as compared with the other construction equipment. The imported construction equipments will be tested for emission with standard measurement mode. This study was conducted to measure emission characteristics of the construction equipment with changed standard measurement experimentally.

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Improvement of Emissions from Diesel Engine according to the Korean Standard Test Cycle in the Construction Equipment (건설기계용 엔진의 국내 표준시험모드에 따른 배출가스 특성 및 개선)

  • Joo, Taeheun;Yu, Seunghun;Lee, Chang-Eon
    • Journal of the Korean Society of Combustion
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    • v.19 no.4
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    • pp.42-48
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    • 2014
  • The emission standard of diesel engine on the construction equipment has been rapidly enhanced in advanced countries, because most of air pollutions was caused by construction equipment. So, all of the construction equipments will be tested for emission with standard measurement mode. But, the standard measurement mode of construction equipment is different for non-road and one for the road in korea. This study was conducted to measure emission characteristics of the construction equipment with changed standard measurement mode and to improvement the emissions experimentally.

Application of Reliability Growth Management for Construction Equipment Development Process (건설장비 개발과정에서 신뢰성성장관리 적용방법에 대한 연구)

  • So, Young-Kug;Jeon, Young-Rok;Ryu, Byeong-Jin
    • Journal of Applied Reliability
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    • v.13 no.3
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    • pp.175-190
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    • 2013
  • This study considers reliability growth management as the excellent method for construction equipment development with the effect on decreasing COPQ(Cost of Poor Quality Cost) of new products. MIL-HDBK-189A(1981) and RADC-TR-84-20(1984) standards provide a general concept of reliability growth management including to reliability growth test, models and FRACAS(Failure Reporting and Corrective Action System). There is no study how to apply reliability growth management to construction equipment(or machine) development. This paper propose the method to apply it to construction equipment development process from the reliability target setting for developing products to launching them at market. It is expecially showing how to set target reliability for new developing equipment and the development risk to reach the reliability target in detail.

The Performance Analysis to Identify the Reuse and Assembly Impact of Temporary Equipment

  • Bae, Sung-Jae;Park, Jun-Beom;Kim, Jung-Yeol;Kim, Young-Suk;Kim, Jun-Sang;Jo, Jae-Hun
    • International conference on construction engineering and project management
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    • 2022.06a
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    • pp.1252-1252
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    • 2022
  • Temporary work that utilizes temporary equipment (e.g., system scaffold and system pipe support) in construction work is one of the most vulnerable work from a safety perspective in South Korea. Typically, temporary equipment is reused at construction sites. The Korea Occupational Safety and Health Agency announced guidelines regarding the performance standards for reusable temporary equipment to prevent the accidental collapse of temporary facilities. Nevertheless, temporary facilities' collapse still occurs, which could be attributed to a degradation in the performance due to the reuse of temporary equipment. Therefore, this study investigated the performance of simple temporary structures assembled with new and reused equipment. To this end, an experimental module was designed based on previous research cases, and two experimental models were constructed, in which one was assembled using new equipment (Model A), and the other was built using reused equipment (Model B). To determine the performance of each model, a load test was conducted to measure the maximum load that each model could withstand. The experimental results revealed that the maximum load of Model B was 15% lower than that of Model A. This indicates that there is a meaningful performance difference between those two models. Based on this result, the authors decided to perform additional tests with more realistic models than previous ones. The new experimental module was designed to ensure compliance with the Korean design guidelines. In this presentation, the authors show details of the first tests and their results and plan for the additional test.

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Development of a Workload Index for Monitoring Durability Test of an Excavator (굴착기 내구시험 모니터링을 위한 작업부하 지표 개발)

  • Cho, Jae-Hong;Na, Seon-Jun;Kim, Min-Seok;Park, Myeong-Kwan
    • Journal of Drive and Control
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    • v.19 no.4
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    • pp.29-35
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    • 2022
  • In this paper, we developed a workload index for monitoring the durability test using operation information of an excavator. First, the acceleration and cylinder pressure were selected as load factors by analyzing operation data. Through load correlation analysis according to each load factor, Root Mean Square (RMS) and Work Load Range (WLR) were respectively derived as a load feature representing mechanical load. In addition, the workload index was used to quantify load features. For applying the workload index to monitoring, a real-time monitoring system consisting of sensors and embedded controller was installed on the excavator and the system was integrated with a remote monitoring environment using a wireless network. Results of load monitoring and analysis verified that the developed workload index was effective from the viewpoint of the relative comparison of the workload.

A Study for Development of Hydraulic Piston Pump for Driving Rescue Equipment (구난장치 구동용 유압 피스톤 펌프 개발에 관한 연구)

  • Lee, Jihwan;Lee, Kyongjun;Kim, Kyung Soo;Kang, Myeong Cheol;Lee, Hyun Cheol
    • Journal of the Korea Institute of Military Science and Technology
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    • v.21 no.3
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    • pp.255-263
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    • 2018
  • This paper investigated design requirements for piston pumps, which were used as the power source of light rescue vehicle, and designed a piston pump satisfying such requirements. In order to satisfy the driving specification of the rescue device, the pump needs to be designed using the displacement volume of 110 cc/rev, the pressure of 350 bar and the rotation speed of 2,200 rev/min. The design was verified by flow and structural analyses respectively. The shape of the piston pump was optimized in terms of both flow characteristics and structural stability. A test equipment was also fabricated to verify the developed piston pump and test conditions were established. Finally, the developed piston pump was tested for its performance and operating temperature.

The Development of Automated Building Equipment Design Process System Using 3D CAD (3차원 CAD정보를 활용한 건축설비설계 프로세스 시스템 개발방향)

  • Lee, Dong-Hyun;Jung, Woo-Shin;Kim, Young-Don;Song, Kyoo-Dong
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2008.04a
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    • pp.269-274
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    • 2008
  • It is attempted that the standardization of the construction, globalization of the engineering construction and an information oriented construction spread by setting a goal of the advanced construction industry and productivity increase of human resources within the country. Hence, it has been brought in the information oriented construction of BIM based technology for the field of construction and equipment of Korea. The current study that examines the possibility of application of 3D ; that is BIM based programs of building equipment, and make better the problems of 3D building equipment system through the Pilot Test, indicates the way of growth development about the construction of building equipment process system.

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Vibration Durability Analysis for Components of Construction Equipment Industry (건설중장비 부품의 진동내구해석)

  • Kim, Sunghwan;Ham, Jeonghoon;Kang, Hyunseok
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2013.04a
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    • pp.509-513
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    • 2013
  • There are so many types of construction equipment. Excavator is one of typical construction equipment which is working under the tough and severe environments. It's important for engineers to design CE components by the vibration durability point of view. Traditionally, two typical vibration durability methods to verify the durability of components. The first is experimental method which is using the vibration durability test bench. But experimental approach on vibration durability is needed a lot of cost and time. The second is analytical method which is using the vibration durability analysis such as Dirlik, Stainberg, Lalanne and others methodologies. The one of main advantages on vibration durability analysis can reduce the cost and time. We present a vibration durability analysis process and methodology on the guardrail system in excavator.

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Accelerated Weathering Test of Urethane Paint for Heavy Construction Equipment (중장비용 우레탄 도료 내후성 가속시험)

  • 김대용;김영준
    • Journal of Applied Reliability
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    • v.1 no.2
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    • pp.79-93
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    • 2001
  • Recently, new aspects of paints such as a beautiful appearance, use of environmentally friendly paints, etc., in addition to the superior performance of paints have been requested for industrial paints including the paints for heavy construction equipment and others. Particularly, the quality of appearance of coating affects the sales of heavy construction equipment. And the necessity for the paints to have a superior weather-proof property without changing the luster or color even after long-time exposure to the open air is emphasized. The change in the surface color and luster of the paint due to the natural environment progresses very slowly, and it takes a long time to verify material properties when developing new paints. In order to improve such methods, weathering tests are performed in many laboratories as a test for accelerating aging of coating, and the lifetime of the products is estimated through evaluation of the weathering (environment-proof) quality of paints. However, not a great deal of research activity has been conducted up to the present time since the interrelationship between the actual results of testing and field data is different for each paint and it takes a long time to study relevant materials. Therefore, introduced in the present study is the estimation of the change in the quality of appearance of coating in the field through the accelerated aging test among the cases of improvement of the quality of appearance of the urethane paint for heavy construction equipment.

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