• Title/Summary/Keyword: cone crack

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Analysis of Induction Heating according to Coil Shapes on the V-groove Weld Joint (V-groove를 가진 모재에서 코일 형상에 따른 유도가열 해석)

  • Ahn, Soo Deok;Cho, Young Tae;Jung, Yoon Gyo
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.2
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    • pp.167-172
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    • 2015
  • In order to prevent crack in thick weld zones, the preheating process such as induction and gas torch heating needs to be applied. Among them induction heating is the most effective heat source because it has rare thermal effect and very rapid heating characteristics. In this paper, when the induction heating method is used to improve arc welding, the temperature distribution and magnetic field density of the welding zones are analyzed by simultaneously solving heat transfer and electromagnetic field equation. In particular, cone and flat type coils are designed and induction heating effects of each type are compared to identify heating characteristics on a V-groove weld joint. As a result, a cone shape coil is more efficient in the preheating process. When induction heating and arc welding system is designed for thick plate with V-groove weld joint, the results in this paper could be applied.

A CONTROLLED CYCLIC LOADING ON THE SURFACE TREATED AND BONDED CERAMIC: STAIRCASE METHOD

  • Yi, Yang-Jin
    • The Journal of Korean Academy of Prosthodontics
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    • v.46 no.3
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    • pp.298-306
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    • 2008
  • STATEMENT OF PROBLEM: Effect of surface treatment of ceramic under loading does not appear to have been investigated. PURPOSE: The aim of this study was to investigate the effect of surface treatment of esthetic ceramic, which is performed to increase the bonding strength, on the fracture stress under controlled cyclic loading condition. MATERIAL AND METHODS: Sixty 1.0 mm-thick specimens were made from Mark II Vitablocs (Vita Zahnfabrik, Germany) and divided into 3 groups: polished (control), sandblasted, and etched. Specimens of each group were bonded to a dentin analog material base including micro-channels to facilitate the flow of water to the bonding interface. Bonded ceramics were cyclically loaded with a flat-end piston in the water (500,000 cycles, 15Hz). Following completion of cyclic loading, specimens were examined for subsurface crack formation and subsequent stress was determined and loaded to next specimen by the staircase method according to the crack existence. RESULTS: There were significant differences of mean fatigue limit in the sandblasted (222.86 ${\pm}$ 23.42 N) and etched group (222.86 ${\pm}$ 14.16 N) when compared to polished group (251.43 ${\pm}$ 10.6 N) (P<.05; Wald-type pair-wise comparison and post hoc Bonferroni test). Of cracked specimens, surface treated group showed longer crack propagation after 24 hours. All failures originated from the radial cracking without cone crack. Fracture resistance of this study was very low and comparable to failure load in the oral cavity. CONCLUSION: Well controlled cyclic loading could induce clinically relevant cracks and fracture resistance of Mark II ceramic was relatively low applicable only to anterior restorations. Surface treatment of inner surface of feldspathic porcelain in the matsicatory area could influence lifetime of restorations.

Influencing Factors on Toughness of Ring Type Fiber Concrete (원형강섬유 콘크리트의 인성 영향요인)

  • Choi, Oan-Chul;Lee, Cha-Don;Hur, Jun;Kim, Su-Hyen
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.05a
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    • pp.55-60
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    • 2001
  • Influencing factors on flexural toughness of ring-type fiber reinforced concrete(RSFRC) are investigated. An experiment proceeding ASTM C 78 is peformed to make a comparison between ring-type fibers and double-hook type fibers. Most specimen with ring type fibers have failed by the cone type failure, while discrete hook type fibers have failed by fiber pullout. For the hook-type fiber reinforced concrete(SFRC), the first crack load increases, as the fiber mixing volume increases. Aspect ratio(fiber length/fiber diameter) is critical for hook type fibers, so the flexural toughness increases significantly, as the length of fiber increases. However, for the ring type, the toughness indices Increase as the number of fibers in the specimen increases. Since there is no bond problem between the ring fiber and the concrete matrix, the aspect ratio does not affect the performance of the composite material with the newly developed steel fibers. Influencing factors with respect to flexural toughness RSFRC were observed to be ring diameter, diameter of steel fiber and fiber content.

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Effect of Firing Temperature on Mechanical Property and Contact Damage in Pottery (소성온도가 도자기의 기계적 특성 및 접촉손상에 미치는 영향)

  • 정연길
    • Journal of the Korean Ceramic Society
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    • v.35 no.12
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    • pp.1343-1350
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    • 1998
  • A study is made of mechanical properties of unglazed matrix as a funtion of sintering temperature and crack patterns in layer structur pottery consisting of glaze and substrate and in matrix which is sintered at 120$0^{\circ}C$ and 130$0^{\circ}C$ respectively. The mechanical properties of matrix are increased due to density and vitrification to 130$0^{\circ}C$ The interface of glazed bilayer reveals the reactive intermediate layer. Herzian indentation testing is used to investigate the evolution of damage modes as a function of load. In the materials sintered at 120$0^{\circ}C$ quasi-plastic deformation is developed at the matrix and the cone-like cracks initiate at the glazing top surface and additionally upward-extending transverse cracks initiate at the internal in-just initiate at the glazing top surface which pass through the interface with increasing of indentation load. Finally the dominant damage mode shifts from substrate quasi-plasticity to coating fracture with increasing sintering temperature.

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Contact Fracture behavior of Silicon Nitride Bilayer (질화규소 이층 층상재료의 접촉파괴거동)

  • Lee, Kee-Sung;Lee, Seung-Kun;Kim, Do-Kyung
    • Korean Journal of Materials Research
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    • v.8 no.4
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    • pp.293-298
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    • 1998
  • The fracture behavior of $Si_3N_4N$, coated $Si_3N_4N$-BN composite was studied by the Hertzian indentation technique. New types of contact-induced cracks were found, and it was confirmed that these cracks have cone crack geometry. Contact damage was distributed in the substrate layer, which can absorb energy, as well as in the coating layer, so the propagation of initiated cracks in the coating layer were suppressed.

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Impact Fracture Behavior of Ceramic Plates Instrumented Long Bar (계장화한 긴 바를 사용한 세라믹판의 충격 파괴 거동)

  • Shin, Hyung-Seop;Bae, Young-Jun;Oh, Sang-Yeob;Kim, Chang-Uk;Chang, Soon-Nam
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.561-566
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    • 2001
  • A long bar impact test to alumina plates(AD 85 and AD 90) was carried out by using fabricated impact testing apparatus. The apparatus adopting a long bar of 2.1m in length made it possible to measure directly the applied impact force to the specimen during bar impact. The dimension of specimens was $33{\times}33mm$ and thickness was 3.4mm. Confinement of D2=18mm outer diameter and D1=10.5mm inner diameter was used to provide contact pressure to the specimen. Contact pressure of p=100 or 200MPa was applied to specimen before impact test. Damage caused in those cases were compared with the case of without contact pressure. The damage of specimen was different depending upon the pressure level of confinement. The existence of confinement had suppressed the development of radial cracks from the bottom of specimen and reduced the extent of damage as compared with cases without contact pressure(p=0MPa). Because the application of contact pressure to the specimen increased the apparent flexural stiffness of specimen during bar impact, it had produced the change of developed damage in the specimen; from the radial cracks to the local contact stress dominant damage. It would contribute to the improvement of the ballistic property in ceramic plates.

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Pullout Test of Headed Reinforcing Bar in RC or SFRC Members with Side-Face Blowout Failure

  • Lee, Chang-Yong;Kim, Seung-Hun;Lee, Yong-Taeg
    • Architectural research
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    • v.22 no.1
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    • pp.33-39
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    • 2020
  • In this study, side-face blowout failure strength of high strength headed reinforcing bar, which is vertically anchoring between RC or SFRC members, is evaluated throughout pullout test. The major test parameters are content ratio of high strength steel fibers, strength of rebar, length of anchorage, presence of shear reinforcement, and the side concrete cover thickness planned to be 1.3 times of the rebar. In pullout test, tensile force was applied to the headed reinforcing bar with the hinged supports positioned 1.5 and 0.7 times the anchorage length on both sides of the headed reinforcing bar. As a result, the cone-shaped crack occurred where the headed reinforcing bar embedded and finally side-face blowout failure caused by bearing pressure of the headed reinforcing bar. The tensile strength of specimens increased by 13.0 ~26.2% with shear reinforcement. The pullout strength of the specimens increased by 3.6 ~15.4% according to steel fiber reinforcement. Increasing the anchoring length and shear reinforcement were evaluated to reduce the stress bearing ration of the total stress.

취성재료의 충격파괴에 관한 연구 I

  • 양인영;정태권;정낙규;이상호
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.2
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    • pp.298-309
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    • 1990
  • In this paper, a new method is suggested to analyze impulsive stresses at loading poing of concentrated impact load under certain impact conditions determined by impact velocity, stiffness of plate and mass of impact body, etc. The impulsive stresses are analyzed by using the three dimensional dynamic theory of elasticity so as to analytically clarify the generation phenomenon of cone crack at the impact fracture of fragile materials (to be discussed if the second paper). The Lagrange's plate theory and Hertz's law of contact theory are used for the analysis of impact load, and the approximate equation of impact load is suggested to analyze the impulsive stresses at the impact point to decide the ranage of impact load factor. When impact load factors are over and under 0.263, approximate equations are suggested to be F(t)=Aexp(-Bt)sinCt and F(t)=Aexp(-bt) {1-exp(Ct)} respectively. Also, the inverse Laplace transformation is done by using the F.F.T.(fast fourier transform) algorithm. And in order to clarity the validity of stress analysis method, experiments on strain fluctuation at impact point are performed on a supported square glass plate. Finally, these analytical results are shown to be in close agreement with experimental results.

Development of Experimental Setup for Impact Punching in Brittle Materials and Analysis of Punching Mechanism (취성재료의 펀칭가공을 위한 충격 장치 개발 및 펀칭기구 해석)

  • Sin, Hyeong-Seop;Kim, Jin-Han;O, Sang-Yeop
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.4
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    • pp.629-636
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    • 2001
  • In order to investigate the possibility of impact punching in brittle materials, an experimental setup was developed. In the setup, a long bar as a punch was used to apply the impact load to the specimen plate and measure the applied impact force during the impact punching process. Impact punching tests with various shape of punches were performed in soda-lime glass and silicon wafer under a different level of contact pressure. The damage appearance after the impact punching was examined according to the applied contact pressure. The minimum contact pressure required for a complete punching in glass specimens without development of radial cracks around the punched hole was sought at each condition. The minimum contact pressure increased with increasing the thickness of specimens and decreasing the end radius of punches. The profile of impact forces was measured during the impact punching experiment, and it could explain well the behavior of the punching process in brittle material plates. The measured impact force increased with increasing the contact pressure applied to the plates.

A Study on the Coating Fracture in Silicon Nitride Bilayer : II. Effect of Coating Thickness (질화규소 이층 층상재료에서 코팅층의 파괴에 관한 연구 : II Coating Thickness의 영향)

  • 이기성;이승건;김도경
    • Journal of the Korean Ceramic Society
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    • v.35 no.1
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    • pp.48-54
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    • 1998
  • The effect of coating thickness on the contact fracture was studied, in Si3N4 coated Si3N4-BN system When the elastic/plastic mismatch is relatively large betwen two layers in bilayer certain critical coating thickness was required to prevent cone crack initiation and this critical thickness was decreased by de-creasing the elastic/plastic mismatch,. In addition the required critical thickness should be increased when higher loads apply. In conclusion an appropriate coating thickness should be designed by elastic/plastic mismatch between two layers and environment (applied load) to prevent the coating fracture

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