• Title/Summary/Keyword: concrete waste powder

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Application of AI models for predicting properties of mortars incorporating waste powders under Freeze-Thaw condition

  • Cihan, Mehmet T.;Arala, Ibrahim F.
    • Computers and Concrete
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    • v.29 no.3
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    • pp.187-199
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    • 2022
  • The usability of waste materials as raw materials is necessary for sustainable production. This study investigates the effects of different powder materials used to replace cement (0%, 5% and 10%) and standard sand (0%, 20% and 30%) (basalt, limestone, and dolomite) on the compressive strength (fc), flexural strength (fr), and ultrasonic pulse velocity (UPV) of mortars exposed to freeze-thaw cycles (56, 86, 126, 186 and 226 cycles). Furthermore, the usability of artificial intelligence models is compared, and the prediction accuracy of the outputs is examined according to the inputs (powder type, replacement ratio, and the number of cycles). The results show that the variability of the outputs was significantly high under the freeze-thaw effect in mortars produced with waste powder instead of those produced with cement and with standard sand. The highest prediction accuracy for all outputs was obtained using the adaptive-network-based fuzzy inference system model. The significantly high prediction accuracy was obtained for the UPV, fc, and fr of mortars produced using waste powders instead of standard sand (R2 of UPV, fc and ff is 0.931, 0.759 and 0.825 respectively), when under the freeze-thaw effect. However, for the mortars produced using waste powders instead of cement, the prediction accuracy of UPV was significantly high (R2=0.889) but the prediction accuracy of fc and fr was low (R2fc=0.612 and R2ff=0.334).

Basic Performance Evaluation of Dry Mortar Recycled Basalt Powder Sludge (현무암석분 슬러지를 재활용한 드라이몰탈의 기초적 성능평가)

  • Ko, Dongwoo;Choi, Heebok
    • Journal of the Korea Institute of Building Construction
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    • v.13 no.2
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    • pp.131-138
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    • 2013
  • This study was carried out to investigate the possibility of using basalt powder sludge instead of sand in a normal cement dry mortar as a way to recycle basalt powder sludge, which is a waste product from the manufacturing a process of basalt in Jeju. Basic performance evaluations of the dry mortar material included a compressive strength test, a flexural strength test, and SEM to observe the micro structure. The compressive and flexural strengths were increased to a replacement ratio of 21% of basalt powder sludge, whereby a strength enhancement of about 40% greater than that of normal dry mortar was shown. However, the creation of hydration products affected the replacement ratio of the basalt powder sludge. The possibility of using basalt powder sludge waste was identified in this study, and results showed that the basalt powder sludge waste could be used as a material for a secondary product of concrete.

Strength enhancement of concrete incorporating alccofine and SNF based admixture

  • Reddy, Panga Narasimha;Jindal, Bharat Bhushan;Kavyateja, Bode Venkata;Reddy, A. Narender
    • Advances in concrete construction
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    • v.9 no.4
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    • pp.345-354
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    • 2020
  • Cement is the most significant component in concrete. Large scale manufacturing of cement consumes more energy and release harmful products (Carbon dioxide) into the atmosphere that adversely affect the environment and depletes the natural resources. A lot of research is going on in globally concentrating on the recycling and reuse of waste materials from many industries. A major share of research is focused on finding cementitious materials alternatives to ordinary Portland cement. Many industrial waste by-products such as quartz powder, metakaolin, ground granulated blast furnace slag, silica fume, and fly ash etc. are under investigations for replacement of cement in concrete to minimize greenhouse gases and improve the sustainable construction. In current research, the effects of a new generation, ultra-fine material i.e., alccofine which is obtained from ground granulated blast furnace slag are studied as partial replacement by 25% and with varying amounts of sulfonated naphthalene formaldehyde (i.e., 0.3%, 0.35% and 0.40%) on mechanical, water absorption, thermal and microstructural properties of concrete. The results showed moderate improvement in all concrete properties. Addition of SNF with combination of alccofine showed a significant enhancement in fresh, hardened properties and water absorption test as well as thermal and microstructural properties of concrete.

Valorization of marble's waste as a substitute in sand concrete

  • Ouassila, Boughamsa;Houria, Hebhoube;Leila, Kherref;Mouloud, Belachia;Assia, Abdelouahed;Chaher, Rihia
    • Advances in concrete construction
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    • v.9 no.2
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    • pp.217-225
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    • 2020
  • The recovery of waste proves a solution with two impacts: the environmental impact by the reduction of pollution and the gain of the occupied space by this waste, and the economic impact by the use of these lasts in the building and in the area of public works. The present research consists in recovering a waste marble (thrown powder exposed to the different meteorological phenomena) generated by the quarry marble of Fil-fila, located at the east side of Skikda in the north-east of Algeria, and add it, as sand in the composition of sand concrete. To carry out this research, we analyzed the evolution brought by the substitution of ordinary sand by marble waste sand, with 25%, 50%, 75% and 100% on the properties in the fresh state (density, workability and air content) and in the cured state (compressive strength, tensile strength, surface hardness and sound velocity). For durability we tested water absorption by immersion and chloride penetration. The results obtained are compared with control samples of 0% of substitution rate. In order to have a good filling of the voids in the granular skeleton; we added a quantity of limestone recycled fines from the quarries and for a good workability a super-plasticizing additive. The results showed that the partial substitution modified both the fresh and the hardened characteristics of the tested concretes, the durability parameters also improved.

Effect of accelerators with waste material on the properties of cement paste and mortar

  • Devi, Kiran;Saini, Babita;Aggarwal, Paratibha
    • Computers and Concrete
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    • v.22 no.2
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    • pp.153-159
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    • 2018
  • Accelerators are used to speed up the construction by accelerating the setting time which helps in early removal of formwork thus leading to faster construction rate. Admixtures are used in mortar and concrete during or after mixing to improve certain properties of material which cannot be achieved in conventional cement mortar and concrete. The various industrial by products make nuisance and are hazardous to ecosystem as well. These wastes can be used in the construction industries to reduce the consumption of cement/aggregates, cost; and save the energy and environment by utilising waste and eliminate their disposal problem as well. The effect of calcium nitrate and triethanolamine (TEA) as accelerators and marble powder (MP) as waste material on the various properties of cement paste and mortar has been studied in the present work. The replacement ratio of MP was 0-10% @ 2.5% by weight of cement. The addition of calcium nitrate was 0% and 1%; and variation of addition of TEA was 0-0.1@ 0.025% and 0.1-1.0@ 0.1% by weight of cement. On the basis of setting time, some mix proportions were selected and further investigated. Setting time and soundness of cement paste; compressive strength and microstructure of mortar mix of selected mix proportions were studied experimentally at 3, 7 and 28 days aging. Results showed that use of MP, calcium nitrate, TEA and their combination reduced setting time of cement paste for all the mixes. Addition of calcium nitrate increased the compressive strength at all curing ages while MP and TEA decreased the compressive strength. The mechanism of additives was discussed through scanning electron microscope (SEM) and energy dispersive X-ray spectroscopy (EDS) analysis of the specimens.

Mechanical Properties of Recycled Powder mixing Concrete (재생미분말을 혼입한 콘크리트의 역학적 특성)

  • Lee, Seung-Hwan;Jung, Dae-Jin;Choi, Ik-Chang
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.769-772
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    • 2008
  • The problem of disposing construction waste materials has become a national and social problem. Recycled powder generated in the process of making aggregate, and the recycled powder is land-filled in its entirety. Results of toxicity testing of recycled power show that it contains base-pair substituent mutagenicity. As recycled powder is disposed of as landfill, it can cause secondary contamination such as soil and underground water contamination. There has been very little research made on recycled powder. This study has examined the utilization of concrete mixture by using recycled powder in a mixture instead of cement and compared and analyzed the characteristics of dynamics and workability. This study has examined the application of recycled powder in concrete. Depending on the replacement rate and workability, test piece was manufactured using different mixing rate by CP, WCP, PCP. The CP was used to examine the physical property of concrete and characteristics its dynamics. The letters W of WCP and P of PCP are the initials of water and mixture. They were made using the standard mixing ratiosemphasizing the workability to determine the characteristic of dynamics of concrete based on the mixing ratio of recycled powder. With the increase in the replacement rate, CP had very little change in the strength. But with the decline of slump, the workability was not good. The result of manufacturing WCP and PCP using the standard mixing ratio showed that WCP had a drop in strength compared to the plain. PCP had almost the same value as the plain only when the replacement rate was 10%. When it was higher than that, a reduction in strength was observed.

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Adhesive Strength and Setting Shrinkage of UP Polymer Mortar Intermixed with Waste Rubber Powder (폐고무분말을 혼입한 UP 폴리머모르타르의 경화수축 및 부착강도)

  • Yeon, Kyu-Seok;Jin, Nan-Ji;Choi, Jong-Yun;Beck, Jong-Man
    • Proceedings of the Korean Society of Agricultural Engineers Conference
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    • 2003.10a
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    • pp.383-386
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    • 2003
  • In this study, the MMA-modified paste mixed waste rubber powder, which has a small elastic modulus and a large modification, was produced by using the soft unsaturated polyester resin(UP) as a binder. Then the adhesive properties according to the matrices in both underwater and air-dry conditions and the hardening shrinkage according to the contents of shrinkage reducing agent(SRA) and of MMA were surveyed. The experimental results show that, regardless of humidity of matrices the adhesive strength of polymer concrete was larger than cement concrete. the adhesive strength of MMA content of 20% was larger than MMA content of 30%. regardless of matrix materials the adhesive strength in water condition were $20{\sim}30%$ comparing with the air-dry condition. The case of MMA content of 20% showed the largest adhesive strength. In the hardening shrinkage experiment, the hardening shrinkage reduced as MMA and SRA contents increased, and the decrease of the hardening shrinkage by SRA was larger.

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Development of Green Cement Type Grouting Materials with High Toughness and Non-Shrinkage Including Powder of Waste Tire and Resin (분말 폐타이어와 분말 수지를 함유한 환경친화적 고인성 시멘트계 무수축 그라우트재의 개발)

  • Park, Seok-Kyun
    • Journal of the Korea Concrete Institute
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    • v.19 no.5
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    • pp.623-630
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    • 2007
  • Grouting materials are used for the unification of superstructural and substructural body like bridge seat (shoe) or machinery pedestal and e.t.c by filling their intercalary voids. Accordingly, grouting materials have been developed and used mainly with products of high strength because those materials are constructed specially in a part receiving large or impact load. In this situation, the structural body constructed by grouting materials with high stiffness-centered (caused by high strength) products is apt to cause brittle failure when receiving over a limit stress and to cause cracks according to cumulative fatigue by continuous and cyclic load. In addition, grouting materials are apt to cause cracks by using too much rapid hardening agents that give rise to high heat of hydration to maintain high strength at early age. In this study, to overcome these problems, cement type grouting materials including powder of waste tire and resin as elastic materials which aim to be more stable construction and to be improvement of mother-body's unification are developed and endowed with properties of high toughness and high durability add to existing properties of high flowability, non-shrinkage and high strength. Besides, this study contribute to of for green construction materials for being possible recycling industrial waste like waste tire and flyash. On the whole, seven type mixing conditions are tested and investigated to choose the best mixing condition.

A Study in order to Utilize Waste Glasses Powder as Admixtures of Self-Compacting Concrete (폐유리(廢琉璃) 미분용(微粉用)을 보수용(補修用) 모르타르 및 자기충전(自己充塡)콘크리트의 혼화재료(混和材料)로 활용(活用)하기 위한 연구(硏究))

  • Choi, Yun-Wang;Jung, Jea-Gwone;Kang, Hyun-Jin
    • Resources Recycling
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    • v.17 no.1
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    • pp.29-37
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    • 2008
  • Recently, domestically and internationally, the occurrences of Waste Glass are on the increase. Most of scrap glass are either reused of recycled. However, glass not recycled is buriedand is causing secondary environmental problem. With 5% mixture of Waste Glass, the average paste viscosity (rheology) decreased by 22.3% and 28-day compressive strength of mortar's flow and aging decreased by 1.5% and 6% respectively. Also, as Waste Glass mixture ratio of un-hardened elf-compacting concrete increased, fluidity increased and compressive strength decreased. In consideration of adequate compressive strength and fluidity that meets the 2nd class JSCE regulations; optimum mixture ratio of Waste Glass can be concluded as 20%.