• International Journal of Highway Engineering
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• v.19 no.6
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• pp.97-103
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• 2017

PURPOSES : In this study, the pavement condition of non-mill-and-overlay and mill-and-overlay on deteriorated concrete pavement was compared. In addition, the suitable time to perform the initial overlay was investigated. METHODS : The condition of the pavement sections that were not additionally overlaid on non-mill-and-overlay or mill-and-overlay on deteriorated concrete pavements was investigated according to overlay pavement age. The condition of non-mill-and-overlay and mill-and-overlay sections of expressway route 25, which has more information on overlay history than other routes, was compared according to the number of times of overlay. The relation between the concrete pavement condition just before the overlay and the number of times of overlay was investigated for the non-mill-and-overlay and mill-and-overlay sections for which the first overlay was performed in the same year. RESULTS : The pavement condition of the non-mill-and-overlay sections was better than that of the mill-and-overlay sections, showing higher Highway Pavement Condition Index(HPCI) regardless of overlay pavement age. The number of reflection crackings of the non-mill-and-overlay sections was smaller than that of the mill-and-overlay sections. As a result of observing the cores obtained from the overlay sections, the proportion of the deteriorated non-mill-and-overlay sections was smaller than that of the mill-and-overlay sections. The SD measured just before the overlay on the concrete pavement for which additional overlay was not performed was smaller than that for which additional overlay was performed regardless of the milling of the concrete slab surface. The HPCI of the concrete pavement for which overlay was performed just once was higher than that for which overlay was performed more than one time. CONCLUSIONS : Accordingly, it was concluded that the condition of the non-mill-and-overlay sections was better than that of the mill-and-overlay sections. In addition, the better the condition of concrete pavement just before the initial overlay, the longer the duration of the overlay effect.

• International Journal of Highway Engineering
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• v.15 no.4
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• pp.1-9
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• 2013

PURPOSES : Bonded concrete overlay is a favorable maintenance method since the material properties are similar to existing concrete pavements. In addition, bonded concrete overlay has advantage of structural performance since the overlay layer and the existing pavement perform as a monolithic layer. It is important to have suitable bond strength criteria to secure the performance of bonded concrete overlay. This study aimed to investigate the factors influencing bond strength characteristics between existing concrete pavement and overlay material. METHODS: Bond strength between overlay and existing pavement are measured and analyzed for various conditions such as the type of overlay materials, compressive and flexure strength of overlay and existing pavement, and deterioration status of existing pavement. RESULTS: The strength of overlay material does not significantly influence the bond strength. The overlay of ultra-rapid hardening cement generally gives low bond strength. However, ultra rapid hardening polymer modified concrete gives robust bond strength. The deterioration of existing concrete significantly decrease the bond strength. CONCLUSIONS: Bond strength of bonded concrete overlay highly depends on condition of existing concrete pavement rather than overlay material.

• International Journal of Highway Engineering
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• v.16 no.1
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• pp.1-10
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• 2014

PURPOSES : This study aimed to evaluate the long-term performance of bonded concrete overlay in Korean Highway, and factors influencing the performances. METHODS : The evaluation for long-term performance of bonded concrete overlay is investigated based on the following study : i) The pavement distress of number of bonded concrete overlay sections in Korean highway are collected through field measurement, and PCI for each section is calculated. ii) Performance of LTPP data of bonded concrete overlay sections in U.S.A is analysed. And it is compared with bonded concrete overlay of Korean highway. iii) An analysis of the factors influencing to long-term performance of bonded concrete overlay is investigated. RESULTS : Performance analysis was confirmed that the overlay thickness was affecting significantly on the Bonded Concrete Overlay life. The comparison of LTPP data(U.S.A) and field measurement data(Korean) was showed. CONCLUSIONS : It was showed that the performance of Korean bonded concrete overlay is relatively lower than that of the bonded concrete overlay in U.S.A. The cause of lower performance can be explained by the lack of overlay thickness.

• International Journal of Highway Engineering
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• v.15 no.2
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• pp.47-55
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• 2013

PURPOSES : This study aimed to evaluate the feasibility of AASHTO86 design method for Bonded Concrete Overlay. METHODS : The Feasibility of AASHTO86 design method for Bonded Concrete Overlay is investigated based on the following study : i) Sensitivity analysis of designed service life of Bonded Concrete Overlay by major design input for AASHTO86 guide. ii) Comparison of actual Bonded Concrete Overlay life and predicted Bonded Concrete Overlay life by AASHTO86. iii) Finding the stress component influence the potential distress of Bonded Concrete Overlay based on 3-d FEM analysis. iv) Exploring the limitation of AASHTO86 in the aspect of design input. RESULTS : Sensitivity analysis showed that the condition of existing pavement significantly on the Bonded Concrete Overlay life. Also the overlay thickness affect the Bonded Concrete Overlay life. The comparison of actual Bonded Concrete Overlay life and predicted Bonded Concrete Overlay life showed relatively good agreement when the early distress sections are excluded in comparison. Bonding stress occurred at the interface may be larger than the bond strength used in the specification of Bonded Concrete Overlay construction. CONCLUSIONS : Bonded Concrete Overlay life predicted by the AASHTO86 may not be reliable. Number of points to improve the reliability in the design of Bonded Concrete Overlay are suggested in this study.

• International Journal of Highway Engineering
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• v.13 no.2
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• pp.31-39
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• 2011

More than sixty percentage of highway in South Korea were constructed by concrete pavements and more than half of the concrete pavements were twenty years or older. Maintenance and rehabilitation of aged cement concrete pavements required early transportation opening due to difficulty of preparing bypass roads, given South Korea's transportation condition and so far, mostly asphalt concrete overlay has been used. However, asphalt concrete pavement maintenance and rehabilitation is costly because of early damage and at the same time, it causes inconvenience to the road users. Recently, as an effective method of rehabilitation for aged cement concrete pavement, bonded concrete overlay is being attempted. Therefore, utilizing various data on year-by-year basis is needed to rationally analyze of the damage on asphalt concrete overlay and bonded concrete overlay is necessary. However, in South Korea database of Serviceability damage on asphalt concrete overlay and bonded concrete overlay does not exist. In this research, performance is evaluated by the LTPP (Long Term Pavement Performance) Data of U.S.A, which accumulated various damage data of asphalt concrete overlay and bonded concrete overlay. However, the pattern distress of asphalt concrete overlay and bonded concrete overlay are different. Therefore, the pavement distress data of each section is collected into database and distress are calculated PCI(Pavement Condition Index) in order to compare life of asphalt concrete overlay and bonded concrete overlay.

• Proceedings of the Korea Concrete Institute Conference
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• 1997.04a
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• pp.635-642
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• 1997

This research focused on the development of concrete overlay and test, which was conducted at 88 Highway 105k, 2 lanes of 290 m. The field application test consists of 6 cm and 10 cm bonded concrete overlay and 25 cm unbonded concrete overlay, using the slag cement for opening lanes for traffic early. The overlay were placed in a day. The whole period of traffic closing wes 8 day and it was reopened to traffic after concrete overlay has cured for 3 day. 5 cracks were founded when the field test section was investigated after 1 month, but all these may not make significant problems to overlay because these initiated and growed at the same line of repair section. The rideability and skid resistance become much better like in the new pavement after overlay. The structural capacity against deflection was much. which were verified by FWD(Falling Weight Deflectometer). The field test section is being used in a good condition and the results of field application and pavement performance analysis are encouraging. This rehabilitation methods may be adopted in Korea after a more field performance verifications.

• International Journal of Highway Engineering
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• v.17 no.3
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• pp.85-95
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• 2015

PURPOSES : Recently, bonded concrete overlay has been used as an alternative solution in concrete pavement rehabilitation since its material properties are similar to those of the existing concrete pavements. Deteriorated concrete pavements need rapid rehabilitation in order to prevent traffic jams on Korean expressways. Moreover, speedy and effective repair methods are required. Therefore, the use of bonded concrete overlay with ultra-rapid hardening cement has increased in an effort to reopen promptly the expressways in Korea. However, mobile mixer is required for ultra-rapid hardening cement concrete mixing in the construction site. The use of mobile mixer causes various disadvantages aforementioned such as limitation of the construction supply, open-air storage of mixing materials, increase in construction cost, and etc. In this study, therefore, hydration accelerator in-situ mixing on polymer modified concrete produced in concrete plant is attempted in order to avoid the disadvantages of existing bonded concrete overlay method using ultra-rapid hardening cement. METHODS : Bonded concrete overlay materials using ultra-rapid hardening cement should be meet all the requirements including structural characteristics, compatibility, durability for field application. Therefore, This study aimed to evaluate the application of hydration accelerator in-situ mixing on polymer modified concrete by evaluating structural characteristics, compatibility, durability and economic efficiency for bonded concrete overlay. RESULTS : Test results of structural characteristics showed that the compressive, flexural strength and bond strength were exceed 21MPa, 3.15MPa and 1.4MPa, respectively, which are the target strengths of four hours age for the purpose of prompt traffic reopening. In addition, tests of compatibility, such as drying shrinkage, coefficient of thermal expansion and modulus of elasticity, and durability (chloride ions penetration resistance, freezing-thawing resistance, scaling resistance, abrasion resistance and crack resistance), showed that the hydration accelerator in-situ mixing on polymer modified concrete were satisfied the required criteria. CONCLUSIONS : It was known that the hydration accelerator in-situ mixing on polymer modified concrete overlay method was applicable for bonded concrete overlay and was a good alternative method to substitute the existing bonded concrete overlay method since structural characteristics, compatibility, durability were satisfied the criteria and its economic efficiency was excellent compare to the existing bonded concrete overlay methods.

• KSCE Journal of Civil and Environmental Engineering Research
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• v.31 no.4D
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• pp.555-564
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• 2011

More than sixty percentages of the highway constructed by concrete pavements in South Korea and over half of the concrete pavements were twenty years or older. The most of South Korea road is hard to provide a bypass in conditions of network of roads. Asphalt concrete overlay has been used for the overlay of aged concrete pavement. However, the cost of maintenance and rehabilitation in an asphalt overlay is expensive by early damage. Therefore, bonded concrete overlay was recently attempted in South Korea as an alterative method of rehabilitation for aged concrete pavement. Hence, it needed to investigate the factors to find performance of the bonded concrete overlay life. However, there is no performance data of the concrete overlay in South Korea. This study was to make a database of an affecting of the pavement life and draws statistical analysis of the performance data on the LTPP (Long Term Pavement Performance) database of U.S.A.

• International Journal of Highway Engineering
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• v.13 no.1
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• pp.207-221
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• 2011

More than sixty percentage of highway in South Korea were constructed by concrete pavements and more than half of the concrete pavements were twenty years or older. The most of highway have difficulty in providing detour due to the traffic and road condition of South Korea. So far, asphalt concrete has been used for the overlay of aged cement concrete pavement. However, the frequent early damage and maintenance of typical asphalt overlay due to repetitive maintenance causes inconvenience of road users and expensive costs. It is necessary to investigate the factors affecting the performance of asphalt concrete overlay to improve the performance of asphalt overlay. However, the performance data of asphalt concrete overlay in South Korea does not exist. In this research, to investigate on the factors affecting the life of asphalt concrete overlay was attempted based on statistical analysis of the performance data of asphalt concrete overlay included in LTPP (Long-Term Pavement Performance) Database of U.S.A.

• International Journal of Highway Engineering
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• v.13 no.1
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• pp.139-148
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• 2011

Asphalt concrete overlay method is used by general maintenance and rehabilitation of construction for aged concrete pavement in Korea. However, in case of the AC overlay method to extend service life of the existing concrete pavements, various distresses of reflection crack, pothole and rutting are the typical problems of the asphalt overlay on existing concrete pavement since it has different physical characteristics between asphalt overlay and existing concrete pavement. To achieve this, application of concrete overlay method is required instead of AC overlay method. Concrete overlay method has advantages that can reduce maintenance cycle and costs since it has excellent bearing value for heavy vehicles and no rutting. However, technical problems of detour road construction, traffic control and other disadvantages happened by long curing time. Thus, in this study and experimental research were launched to evaluate the workability, durability and resistance against environmental loading of Very Rapid Hardening Acrylic Polymer Modified Concrete(VRH-APMC) for application of bonded concrete overlay method. Test results showed that the compressive and bond strength were exceed 21MPa and 1.4MPa of target strength after four hours for rapid traffic opening properties. And tests of resistance against environmental loading results showed that VRH-APMC secured excellent durability. Thus, it was known that VRH-APMC was suitable material for large scale bonded concrete overlay method, and it was possible to use maintenance and rehabilitation method which needs enough workability and rapid traffic opening.