• Title/Summary/Keyword: composite particle

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Study of Characterization of Activated Carbon from Coconut Shells on Various Particle Scales as Filler Agent in Composite Materials

  • DUNGANI, Rudi;MUNAWAR, Sasa Sofyan;KARLIATI, Tati;MALIK, Jamaludin;ADITIAWATI, Pingkan;SULISTYONO, SULISTYONO
    • Journal of the Korean Wood Science and Technology
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    • v.50 no.4
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    • pp.256-271
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    • 2022
  • Activated carbon (AC) derived from coconut shells (CS-AC) was obtained through pyrolysis at 700℃ and subsequently activated with H3PO4. AC was ground in a Wiley mill several times to form powder particles at particle scales of 80, 100, and 200 meshes. The characterization of the AC was studied using scanning electron microscopy (SEM), X-ray diffraction analysis (XRD), Fourier-transform infrared spectroscopy (FT-IR), and surface area analysis (SBET). The CS-AC-200 mesh resulted in a higher percentage of mesopores and surface area. This particle size had a larger surface area with angular, irregular, and crushed shapes in the SEM view. The smaller particles had smoother surfaces, less wear, and increased curing depth and ratio of the hardness of the resin composite. Based on the characterization results of the AC, it is evident that CS-AC with a 200 mesh particle size has the potential to be used as a filler in biocomposites.

[Retraction] Preparation of Methyl methacrylate/styrene Core-shell Latex by Emulsion Polymerization ([논문 철회] 유화중합에 의한 Methyl methacrylate/styrene계 Core-shell 라텍스 입자 제조에 관한 연구)

  • Kang, Don-O;Lee, Nae-Woo;Seul, Soo-Duk;Lee, Sun-Ryong
    • Elastomers and Composites
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    • v.37 no.1
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    • pp.21-30
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    • 2002
  • Core-shell polymers of methyl methacrylate/styrene pair were prepared by sequential emulsion polymerization in the presence of sodium dodecyl benzene sulfonate(SDBS) as an emulsifier using ammonium persulfate(APS) as an initiator. The characteristics of these core-shell polymers were evaluated. Core-shell composite latex has the both properties of core and shell components in a particle, where as polymer blonds or copolymers show a combined properties from the physical properties or two homopolymers. This unique behavior of core-shell composite latex can be used in many industrial fields. However, in preparation of core-shell composite latex, several unexpected phenomina are observed, such as, particle coagulation, low degree of polymerization, and formation of new particles during shell polymerization. To solve the disadvantages, we studied the effects of surfactant concentrations, initiator concentrations, and reaction temperature on the tore-shell structure or PMMA/PSt and PSt/PMMA. Particle size and particle size distribution were measured by using particle size analyzer, and the morphology of the core-shell composite latex was observed by using transmission electron microscope. Glass transition temperature($T_g$) was also measured by using differential scanning calorimeter. To identify the core-shell structure, pH of the composite latex solutions were measured.

Microstructure and Hardness of TiC Particle-reinforced Fe Self-fluxing Alloy Powders Based Hybrid Composite Prepared by High Energy Ball Milling

  • Park, Sung-Jin;Song, Yo-Seung;Nam, Ki-Seok;Chang, Si-Young
    • Journal of Powder Materials
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    • v.19 no.2
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    • pp.122-126
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    • 2012
  • The Fe-based self-fluxing alloy powders and TiC particles were ball-milled and subsequently compacted and sintered at various temperatures, resulting in the TiC particle-reinforced Fe self-fluxing alloy hybrid composite, and the microstructure and micro-hardness were investigated. The initial Fe-based self-fluxing alloy powders and TiC particles showed the spherical shape with a mean size of approximately 80 ${\mu}m$ and the irregular shape of less than 5 ${\mu}m$, respectively. After ball-milling at 800 rpm for 5 h, the powder mixture of Fe-based self-fluxing alloy powders and TiC particles formed into the agglomerated powders with the size of approximately 10 ${\mu}m$ that was composed of the nanosized TiC particles and nano-sized alloy particles. The TiC particle-reinforced Fe-based self-fluxing alloy hybrid composite sintered at 1173 K revealed a much denser microstructure and higher micro-hardness than that sintered at 1073 K and 1273 K.

Application of Friction Stir Process to Improve Surface Reliability of Light Weight Magnesium Alloy (경량 마그네슘 합금의 표면 신뢰성 향상을 위한 마찰교반공정의 적용)

  • Gil, Ung-Chan;Kim, Jae-Yeon;Hyun, Chang-Young
    • Journal of Applied Reliability
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    • v.16 no.2
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    • pp.155-161
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    • 2016
  • Purpose: Purpose of this study is to analyze the effect of particle size as well as number of pass on surface microstructure and hardness of SiC(p)/AZ31 surface composite fabricated by friction stir process (FSP). Method: SiC(p)/AZ31 surface composite containing different size of SiC particle (i. e., $2{\mu}m$ and $8{\mu}m$) was fabricated by multi-pass FSP. Microstructure was observed by scanning electron microscope and surface hardness was determined by Vickers hardness tester. Results: For all the FSPed specimens with and without hardening particles, grain size was refined due to dynamic recrystallization behavior. Surface hardness was observed to increase with decreasing particle size in the composite layer. Increasing number of FSP pass was effective for homogeneous distribution of the hardening particles and for resulting increase in surface hardness. Conclusion: FSP was effective to modify surface microstructure for improving surface hardness of SiC/AZ31 composite.

A Study on the Environmental Fraternized Preparation of Inorganic/organic Core-shell Binder (환경친화적인 무기/유기 Core-Shell의 제조에 관한 연구)

  • Seoul, Soo-Duk;Lim, Jae-Keel;Lim, Jong-Min;Kwon, Jae-Beom;Lee, Nae-Woo
    • Journal of the Korean Society of Safety
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    • v.19 no.1
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    • pp.81-87
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    • 2004
  • Composite particles using inorganic and organic chemicals were synthesized and the results of those reaction were compared to variation of temperature and agitation speed in presence of $CaCO_3$ which was adsorbed SDBS. Also the synthesises were optimized according to conversion rate of composite particles. In inorganic/organic core-shell composite particle polymerization, $CaCO_3$ adsorbed by 0.5wt% surfactant SDBS was prepared initially and then core $CaCO_3$ was encapsulated by sequential emulsion polymerization using MMA at the addition of APS 3.16${\times}$$10^{-3}$mol/L to minimize the coagulated PMMA particle itself during MMA shell polymerization. Encapsulated PMMA on $CaCO_3$ as inorganic/organic core-shell particles was verified by FT-IR and DSC analysis. It was found that the $CaCO_3$ was very well encapsulated by PMMA as shell. The surfaces were distinctly found as spindle shape and broad particle distribution after capsulation.

Effect of Silica Particle Size on the Mechanical Properties in an Epoxy/Silica Composite for HV Insulation

  • Park, Jae-Jun
    • Transactions on Electrical and Electronic Materials
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    • v.13 no.5
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    • pp.248-251
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    • 2012
  • In order to develop a high voltage insulation material, epoxy/micro-silica composites (EMC) and epoxy/micro-silica/nano-silica composites (EMNC) with three different particle sizes in ${\mu}m$ and one particle size in nm were prepared and their tensile and flexural tests were carried out and the data was estimated by Weibull statistical analysis. The tensile strength of the neat epoxy was 82.8 MPa and those of the EMCs were larger than that of the neat epoxy, and they were much more advanced by the addition of 10 nm sized nano-silica to the EMCs. Flexural strength showed the same tendency of the tensile strength. As the micro-particle size decreased, tensile and flexural strength increased.

Fabrication of Fiber/Particle Hybrid MMCs and Analysis of the Mechanical Properties (섬유/입자 혼합 금속복합재료의 제조 및 특성평가)

  • 정성욱;남현욱;정창규;한경섭
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.34-37
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    • 2001
  • This study developed Fiber/Particle Hybrid MMCs and analyzed their mechanical properties. Using $\textrm{Al}_2\textrm{O}_3f$ and $\textrm{Al}_2\textrm{O}_3p$ with the fiber to particle ratio of 1:1, 1:3, 1:5 hybrid preform and MMCs are fabricated. For the analysis of the mechanical properties, three point bending tests were preformed for the preform and tensile test for the MMCs. The experimental results show that the hybrid MMCs can be successfully fabricated using the equipment of fiber preform fabrication system and squeeze casting method. And as the amount of particle in hybrid MMCs increases, the tensile strength, elastic modulus and the volume fraction of reinforcement increases.

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Effect of Poly(butyl acrylate)-Poly(methyl methacrylate) Rubber Particle Texture on the Toughening Behavior of Poly(methyl methacrylate)

  • Chung, Jae-Sik;Park, Kyung-Ran;Wu, Jong-Pyo;Han, Chang-Sun;Lee, Chan-Hong
    • Macromolecular Research
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    • v.9 no.2
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    • pp.122-128
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    • 2001
  • Monodisperse composite latex particles with size of ca. 300 nm, which consist ofn-butyl acrylate as a soft phase and methyl methacrylate as a hard phase with different morphology, were synthesized by seeded multi-stage emulsion polymerization. Three types of composite latex particles including random-, core/shell-, and gradient-type particles were obtained by using different monomer feeding methods during semi-batch emulsion polymerization. Effect of poly(butyl acrylate)-poly(methyl methacrylate) rubber particle morphology on the mechanical and rheological properties of rubber toughened poly(methyl methacrylate) was investigated. Among three different rubber particles, the gradient-type rubber particle showed better toughening effect than others. No significant variation of rheological property of poly(methyl methacrylate)/rubber blends was observed for the different rubber particle morphology.

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In-situ Crack Propagation Observation of a Particle Reinforced Polymer Composite Using the Double Cleavage Drilled Compression Specimens

  • Lee Yeon-Soo;Yoon Young-Ki;Jeong Bo-Young;Yoon Hi-Seak
    • Journal of Mechanical Science and Technology
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    • v.20 no.3
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    • pp.310-318
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    • 2006
  • In this study, we investigate the feasibility of in-situ crack propagation by using a double cleavage drilled compression (DCDC) specimen showing a slow crack velocity down to 0.03 mm/s under 0.01 mm/s of displacement control. Finite element analysis predicted that the DCDC specimens would show at least 4.3 fold delayed crack initiation time than conventional tensile fracture specimens under a constant loading speed. Using DCDC specimens, we were able to observe the in-situ crack propagation process in a particle reinforced transparent polymer composite. Our results confirmed that the DCDC specimen would be a good candidate for the in-situ observation of the behavior of particle reinforced composites with slow crack velocity, such as the self-healing process of micro-particle reinforced composites.

Strength Analysis of Particle-Reinforced Composites with Length-Scale Effect based on Geometrically Necessary Dislocations (기하적 필수 전위에 의한 길이효과를 고려한 입자 강화 복합재의 강도해석)

  • Suh, Y.S.;Joshi, Shailendra P.;Ramesh, K.T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.322-325
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    • 2009
  • An enhanced continuum model for the size dependent strengthening of particle reinforced composites is presented. The model accounts explicitly for the enhanced strength in a discretely defined "punched zone" around the particle in a metal matrix composite as a result of geometrically necessary dislocations developed through a CTE mismatch. The size of the punched zone presents an intrinsic length scale, and this results in the size dependence of the overall behavior of the composite. Results show that predicted 0.2% offset yield stresses are increasing with smaller inclusions and larger volume fractions and this length-scale effect on the enhanced strength can be observed by explicitly including GND region around the particle.

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