• Title/Summary/Keyword: composite panels

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Study on the Optimization Design and Impact Experiment of Side Door for Impact Beam in the Vehicle Side Door (차량 측면도어 임팩트 빔의 최적설계 및 측면도어 충돌실험에 관한 연구)

  • Kim, Jae Yeol;Choi, Soon Ho
    • Tribology and Lubricants
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    • v.31 no.1
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    • pp.13-20
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    • 2015
  • The impact beam, a beam-shaped reinforcement installed horizontally between the inside and outside panels of car doors, is gaining importance as a solution to meet the regulations on side collision of vehicles. In order to minimize pelvis injury which is the biggest injury happening to the driver and passengers when a vehicle is subject to side collision, energy absorption at the door impact beam should be maximized. For the inner panel, the thrust into the inside of the vehicle must be minimized. The impact beam should be as light as possible so that the extent of pelvis injury to the driver and passenger during side collision of the vehicle is minimal. To achieve this, the weight of the impact beam, has to be optimized. In this study, we perform a design analysis with a goal to reduce the weight of the current impact design by 30% while ensuring stability, reliability, and comparison data of the impact beam for mass production. We conduct three-point bending stress experiments on conventional impact beams and analyze the results. In addition, we use a side-door collision test apparatus to test the performance of beams made of three (different materials: steel, aluminum, and composite beams).

Theoretical and experimental studies of unbraced tubular trusses allowing for torsional stiffness

  • Chan, S.L.;Koon, C.M.;Albermani, F.G.
    • Steel and Composite Structures
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    • v.2 no.3
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    • pp.209-222
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    • 2002
  • This paper describes the buckling phenomenon of a tubular truss with unsupported length through a full-scale test and presents a practical computational method for the design of the trusses allowing for the contribution of torsional stiffness against buckling, of which the effect has never been considered previously by others. The current practice for the design of a planar truss has largely been based on the linear elastic approach which cannot allow for the contribution of torsional stiffness and tension members in a structural system against buckling. The over-simplified analytical technique is unable to provide a realistic and an economical design to a structure. In this paper the stability theory is applied to the second-order analysis and design of the structural form, with detailed allowance for the instability and second-order effects in compliance with design code requirements. Finally, the paper demonstrates the application of the proposed method to the stability design of a commonly adopted truss system used in support of glass panels in which lateral bracing members are highly undesirable for economical and aesthetic reasons.

Numerical experiments on the determination of stress concentration factors in orthotropic perforated plates subjected to in - plane loading

  • Bambill, D.V.;Rossit, C.A.;Susca, A.
    • Structural Engineering and Mechanics
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    • v.32 no.4
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    • pp.549-561
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    • 2009
  • As it is known, laminated composite materials are increasingly used in many technological applications, and in some instance, cutouts must be made into laminated panels for practical reasons, changing the stress distribution. The present study deals with the determination of the stress concentration factor that holes of square shape cause in an orthotropic plate subjected to distributed in - plane loading. Square holes of rounded corners in a rectangular plate are considered, and the effect of different combinations of axial and tangential forces applied to its middle plane at the external edges, is studied. The mutually perpendicular axes, which define the principal axes of orthotropy, are assumed in many different directions referred to the sides of the plate. Numerical experiments by means of a finite element code is performed, evaluating the influence of the fiber orientation with respect to the edges of the plate and the characteristics of the orthotropic materials since such structures do not exhibit easily predictable behavior.

Elasto-plastic behaviour of perforated steel plates subjected to compression and bending

  • Maiorana, Emanuele;Pellegrino, Carlo;Modena, Claudio
    • Steel and Composite Structures
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    • v.11 no.2
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    • pp.131-147
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    • 2011
  • The aim of this work is to provide some insights into the elasto-plastic behaviour of plate girder web square and rectangular panels with centred and eccentric holes under both compression and in-plane bending moment. The numerical study was validated comparing the numerical results obtained for one simple steel plate configuration with the corresponding experimental results, obtained at the University of Padova, observing the influence of the initial out-of-plane imperfections on the force vs. displacement relationship and ultimate strength. Once validated the numerical approach, the effect of bending moment on the stability of the plate is studied and some differences with respect to the uniform compression load case are shown. The influence of dimension and position of the hole, the plate aspect ratio and the steel grade on elasto-plastic behaviour is observed. Some indications regarding the critical slenderness (at which transition from elastic to plastic collapse occurs) are given for square and rectangular plates with symmetric and eccentric holes having small, medium and large diameter.

Influence of Hydrolytic Degradation on the Morphology of Cured Urea-Formaldehyde Resins of Different Formaldehyde/Urea Mole Ratios

  • Park, Byung-Dae;Jeong, Ho-Won
    • Journal of the Korean Wood Science and Technology
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    • v.39 no.2
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    • pp.179-186
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    • 2011
  • In an effort to understand the hydrolytic degradation process of cured urea-formaldehyde (UF) resins responsible for the formaldehyde emission of wood-based composite panels, this study analyzed the influence of acid hydrolysis on the morphology of cured UF resins with different formaldehyde/urea (F/U) mole ratios such as 1.6, 1.4, 1.2 and 1.0. Field emission-scanning electron microscopy (FE-SEM) was employed to observe both exterior and fracture surfaces on thin films of cured UF resins before and after the etching with hydrochloric acid as a simulation of the hydrolytic degradation process. FE-SEM images showed that the exterior surface of cured UF resin with the F/U mole ratio of 1.0 had spherical structures after the acid hydrolysis while the other cured UF resins were not the case. However, the fracture surface observation showed that all the samples possessed spherical structures in the cured state of UF resins although their occurrence and size decreased as the F/U mole ratio increased. For the first time, we found the spherical structures in cured UF resins of higher F/U mole ratio of 1.4. After the acid hydrolysis, the spherical structures became a much predominant at the fracture surface. These results indicated that the spherical structures in cured UF resinswere much more resistant to the hydrolytic degradation by the acid than amorphous region.

Hysteretic behavior of perforated steel plate shear walls with beam-only connected infill plates

  • Shekastehband, Behzad;Azaraxsh, Ali A.;Showkati, Hossein
    • Steel and Composite Structures
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    • v.25 no.4
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    • pp.505-521
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    • 2017
  • The steel plate shear wall with beam-only connected infill plate (SSW-BO) is an innovative lateral load resisting system consisting of infill plates connected to surrounding beams and separated from the main columns. In this research, the effects of perforation diameter as well as slenderness ratios of infill plates on the hysteresis behavior of SSW-BO systems were studied experimentally. Experimental testing is performed on eight one-sixth scaled one-story SSW-BO specimens with two plate thicknesses and four different circular opening ratios at the center of the panels under fully reversed cyclic quasi-static loading in compliance with the SAC test protocol. Strength, stiffness, ductility and energy absorption were evaluated based on the hysteresis loops. It is found that the systems exhibited stable hysteretic behavior during testing until significant damage in the connection of infill plates to surrounding beams at large drifts. It is also seen that pinching occurred in the hysteresis loops, since the hinge type connections were used as boundaries at four corners of surrounding frames. The strength and initial stiffness degradation of the perforated specimens containing opening ratio of 0.36 compared to the solid one is in the range of 20% to 30% and 40% to 50%, respectively.

Hydrolytic Stability of Cured Urea-Melamine-Formaldehyde Resins Depending on Hydrolysis Conditions and Hardener Types

  • Park, Byung-Dae;Lee, Sang-Min
    • Journal of the Korean Wood Science and Technology
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    • v.43 no.5
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    • pp.672-681
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    • 2015
  • As a part of abating the formaldehyde emission of amino resin-bonded wood-based composite panels, this study was conducted to investigate hydrolytic stability of urea-melamine-formaldehyde (UMF) resin depending on various hydrolysis conditions and hardener types. Commercial UMF resin was cured and ground into a powdered form, and then hydrolyzed with hydrochloric acid. After the acid hydrolysis, the concentration of liberated formaldehyde in the hydrolyzed solution and mass loss of the cured UMF resins were determined to compare their hydrolytic stability. The hydrolysis of cured UMF resin increased with an increase in the acid concentration, time, and temperature and with a decrease in the smaller particle size. An optimum hydrolysis condition for the cured UMF resins was determined as $50^{\circ}C$, 90 minutes, 1.0 M hydrochloric acid and $250{\mu}m$ particle size. Hydrolysis of the UMF resin cured with different hardener types showed different degrees of the hydrolytic stability of cured UMF resins with a descending order of aluminum sulfate, ammonium chloride, and ammonium sulfate. The hydrolytic stability also decreased as the addition level of ammonium chloride increased. These results indicated that hardener types and level also had an impact on the hydrolytic stability of cured UMF resins.

Microstructure of Cured Urea-Formaldehyde Resins Modified by Rubber Latex Emulsion after Hydrolytic Degradation

  • Nuryawan, Arif;Park, Byung-Dae
    • Journal of the Korean Wood Science and Technology
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    • v.42 no.5
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    • pp.605-614
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    • 2014
  • This study investigated microstructural changes of cured urea-formaldehyde (UF) resins mixed with aqueous rubber latex emulsion after intentional acid etching. Transmission electron microscopy (TEM) was used in order to better understand a hydrolytic degradation process of cured UF resins responsible for the formaldehyde emission from wood-based composite panels. A liquid UF resin with a formaldehyde to urea (F/U) molar ratio 1.0 was mixed with a rubber latex emulsion at three different mixing mass ratios (UF resin to latex = 30:70, 50:50, and 70:30). The rate of curing of the liquid modified UF resins decreased with an increase of the rubber latex proportion as determined by differential scanning calorimetry (DSC) measurement. Ultrathin sections of modified and cured UF resin films were exposed to hydrochloric acid etching in order to mimic a certain hydrolytic degradation. TEM observation showed spherical particles and various cavities in the cured UF resins after the acid etching, indicating that the acid etching had hydrolytically degraded some part of the cured UF resin by acid hydrolysis, also showing spherical particles of cured UF resin dispersed in the latex matrix. These results suggested that spherical structures of cured UF resin might play an important role in hindering the hydrolysis degradation of cured UF resin.

Interaction assessment and optimal design of composite action of plastered typha strawbale

  • Olatokunbo, Ofuyatan;Adeola, Adedeji;Maxwell, Omeje;Simon, Olawale
    • Advances in materials Research
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    • v.6 no.2
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    • pp.221-231
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    • 2017
  • The concept design of the typha strawbale masonry came up as a result of the urgent demand for a means of constructing sustainable buildings, both in rural and urban settlement, not only suitable for dwellers but for keeping farm products by structures that will respond to the environmental eco-system, coupled with the fact that such structures are also affordable, durable and easy to maintain during their service period. The effects of contact between plaster and the stacked strawbale of a masonry needs to be established and design optimization for durability and stability of the masonry be obtained. The assessment will involve the application of plaster materials (cement and natural earth) to the wall specimen panels. Past works have shown that plastered strawbale walls have adequate resistance against the appropriate vertical loads, and further showed that the earth plaster can bear higher stress than the cement plastered straw bale. There is the implication that the collapse or response of the earth-strawbale wall is significantly higher compared to that of cement-strawbale from other straw-based masonries. Therefore the allowable stresses of plastered typha strawbale shall be predicted for their optimum values using SAP2000. The stress stability of each masonry is obtained by analytical model using the best fit variables for the wall height and thickness.

The Optimum Design of the Light-weight Composite Pallet Plank for Assembly Line of LCD/PDP by using Honeycomb Sandwich Panel (하니컴 샌드위치 Panel을 이용한 LCD/PDP생산공정용 고기능성 복합 신소재 파렛트의 최적설계)

  • Kim, Y.H.;Choi, B.G.;Son, J.H.;Cho, Y.D.;Eum, S.H.;Woo, B.H.
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.06a
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    • pp.388-394
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    • 2005
  • A typical honeycomb sandwich panel consists of two thin, high-strength facings bonded to a thick, light-weight core. Each component by itself is relatively weak and flexible, but when it combind in a sandwich panel they produce a structure that is stiff, strong, and lightweight. In addition to use in honeycomb sandwich panels, honeycomb is used for energy absorption, radio frequency shielding, light diffusion, and to direct air flow.Accordingly, the usage of honeycomb sandwich structure is very widely applied to the aircraft, the automobile, and marine industry, etc., because of these advantages. Generally, this honeycomb sandwich structure is manufactured by autoclave process.In this study, the honeycomb sandwich structure was produced by prepreg. To prove the suitability the honeycomb sandwich structure with prepreg, The optimum design of the skin materials and honeycomb sandwich structure were evaluated with the theory of stress analysis.

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