• Title/Summary/Keyword: composite liner

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A Study on Design of Type IV Hydrogen Pressure Vessels with Filament Winding Method (필라멘트 와인딩 공법을 적용한 타입 IV 수소 압력용기 설계 연구)

  • Sungjin Ahn;Hyunbum Park
    • Journal of Aerospace System Engineering
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    • v.17 no.6
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    • pp.127-132
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    • 2023
  • In this study, designing of a Type 4 pressure vessel using the filament winding method was conducted. In order to prevent leakage in consideration of the design of the hydrogen storage tank, a liner was designed by applying high-density polyethylene (HDPE), and the composite structure was designed by stacking carbon/epoxy in the hoop and helical directions. As a theoretical approach, the angle of the helical fiber and fiber thickness of each hoop and helix were designed. The safety of the design was verified using the commercial software ANSYS.

Test Results of Composite Cylinder Surface Temperature change between Pool Fire and Single Impinging Jet Flame Exposure Condition (전체 화염 및 단일 화염 노출 조건에서 복합재료 용기 표면 온도 변화 비교)

  • Lee, Jae-Hun;Hwang, Jun-Ho;Kim, Young-Seop;Kim, Hyo
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.648-651
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    • 2009
  • 탄소섬유강화플라스틱(CFRP:Carbon Fiber Reinforced Plastic)용기의 외부에 화재가 발생할 경우 함침된 수지(Resin)가 탄화되면서 자체 강도가 약화되고 충전된 가스가 외부 온도 상승에 따라 압력 상승이 발생하여 용기의 폭발로 이어지는 사고가 발생할 개연성이 높다. 화염 노출조건에서 복합재료 용기의 폭발을 방지하기 위하여 용기용 밸브에 내장된 온도감응식 압력안전장치(TPRD:Thermally activated Pressure Relief Device) 작동 성능을 검증하기 위한 방법으로 화염실험(Bonfire test)를 실시하고 있으나, 개방 공간에서 실시되는 이 실험은 표면 온도 변화가 매우 크게 발생하여 실험에 대한 재현성(Reproducibility)에 의문이 제기되고 있다. 따라서, 표면 온도를 일정하게 유지하기 위한 실험 방법의 개선이 필요하다. 본 연구에서는 경유+heptane을 이용한 전체 화염에 노출되는 경우와, 천연가스를 이용한 단일화염에 노출되는 경우의 실험 결과 비교를 통하여 화염 노출 표면 온도를 일정하게 유지하기 위한 가열 방법의 타당성을 검토하였다. 또한, 복합재료 라이너(Liner)의 온도 변화 비교를 통하여 집중화염 노출 조건에서 열전달 특성을 알아보았다.

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차수재(HDPE) 보호재로서 지오신세틱스의 천공에 대한 효과

  • 이광열;정진교;안용수;구태곤
    • Proceedings of the Korean Society of Soil and Groundwater Environment Conference
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    • 2003.09a
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    • pp.64-68
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    • 2003
  • The purpose of the study is to compare the efficiency of protection as a liner protective material for geosynthetics. A series of tests were conducted in this study to analyze the effects of geosynthetics against puncture loads. Various types of geosynthetics are used as a protective material. Non-woven, Geo-composite, NaBento GCL, GCL are used to create puncture failure that caused by vertically applied loads. The results indicated that combination of geosynthetics and a protective material can be subjected to bigger loads than geosynthetics and a protective material separated each other do.

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Stress Analysis and Structural Design of FRP Pressure Vessel (복합재료 압력용기의 응력해서 및 구조설계)

  • Yun, Gwang-Jun;Kim, Tae-Uk;Jeon, Ui-Jin
    • 한국기계연구소 소보
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    • s.20
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    • pp.49-55
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    • 1990
  • Filament-Wound composite pressure vessels offer significant weight saving over the conventional metal pressure vessels. S-2 glass/epoxy pressure vessel was designed, fabricated and tested. It was considered, in the analysis that the matrix and the metal liner of FRP pressure vessel shared the internal pressure. The thicknesses of hoop and helical layers were determinded by the computer program developed for the design of FRP/Metal structural pressure vessel. The computer program increased the structural efficiency about 14% comparing with the netting analysis. The experimental measurement on the deformation by internal pressure agrees with the theoretical analysis within the accuracy of 5%.

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A newly-designed method to measure liner polymerization shrinkage

  • Ikejima, Iwao;Matsuzawa, Norihiko;Momol, Yasko;Kohno, Atsushi
    • Proceedings of the KACD Conference
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    • 2003.11a
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    • pp.604-604
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    • 2003
  • I. Objectives Newly-designed method was evaluated to measure the linear polymerization shrinkage of light-cured resin composites. II. Materials and Methods A resin composite(Clearfil AP-X, Kuraray, Japan) was filled into a vinyl-polysiloxan mold(1 to 8mm-depth, and 7mm-diameter). As indicators, 4 beads(Retention Beads 2 SS, GC, Japan;particle size $200{\;}\mu\textrm{m}$) were placed diagonally on the resin surface of a mold. The coordinates (x, y, z, pasition) of each indicator were measrued by a measuring-microscope after which the resin surface was irradiated by a curing-light source(Optilux 500, Demetron/Kerr, USA) for 40 sec. After 20 sec the coordinates were again measured.(omitted)

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Manufacture of Apparatus for Coolant Mix Performance Test (냉각제 혼합성능 시험용 장치의 제작)

  • Ku, Hyoun-Kon;Bae, Young-Gwan;Kim, Jin-Hee
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.2
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    • pp.73-78
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    • 2022
  • The test apparatus that can be protected from the high-temperature combustion flame and coolant injection was successfully manufactured. In this study, the coolant-injection module had a controllable consistent pressure, and the entire combustion module was protected using a nonflammable composite liner. Every flange was designed in accordance with the DIN standard, and the entire body of the module was designed in accordance with the EN 13445 code. Additionally, the hydraulic pressure test was performed in accordance with the 2014/68/EU directive and EN 13445 standard. Finally, after manufacturing, performance tests (such as pressure tests) were conducted to verify the reliability and safety.

The Effects of HDPE by Landfill Settlements in the Final Cover System (침하에 의한 폐기물 매립지 최종복토층 HDPE의 영향에 관한 연구)

  • Moon, Chul-Hwan;Lee, Jai-Young;Jeon, Han-Yong
    • Journal of the Korean Geosynthetics Society
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    • v.2 no.3
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    • pp.11-18
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    • 2003
  • The one of the most important concerns in the design of the final cover system is to restrict percolation of water into the waste body. To minimize entering the water, the final cover system has the barrier layer that consists of a single compacted clay liner(CCL) or a composite liner with high density polyethylene(HDPE) overlying CCL. The HDPE as well as CCL can be damaged by landfill settlements. Therefore, this study was conducted to assess the effects of HDPE induced by settlements in the final cover system after closure. The results of the three test that is field test, lysimeter test in laboratory, and prediction of settlement represent that the HDPE in the final cover system is not pretty much affected by settlements and stable on settlements.

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Field trial of expandable profile liners in a deep sidetrack well section and optimizable schemes approach for future challenges

  • Zhao, Le;Tu, Yulin;Xie, Heping;Gao, Mingzhong;Liu, Fei
    • Steel and Composite Structures
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    • v.44 no.2
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    • pp.271-281
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    • 2022
  • This study discusses challenges of running expandable profile liners (EPLs) to isolate trouble zones in directional section of a deep well, and summary the expandable profile liner technology (EPLT) field trial experience. Technically, the trial result reveals that it is feasible to apply the EPLT solving lost-circulation control problem and wellbore instability in the deep directional section. Propose schemes for optimizing the EPLT operation procedure to break through the existing bottleneck of EPLT in the deep directional section. Better-performing transition joints are developed to improve EPL string reliability in high borehole curvature section. High-performing and reliable expanders reduce the number of trips, offer excellent mechanical shaping efficiency, simplify the EPLT operation procedure. Application of the expansion and repair integrated tool could minimize the risk of insufficient expansion and increase the operational length of the EPL string. The new welding process and integrated automatic welding equipment improve the welding quality and EPL string structural integrity. These optimization schemes and recent new advancements in EPLT can bring significant economic benefits and promote the application of EPLT to meet future challenges.

Effect of Heat Treatment on Mechanical Properties of Cross-Linked Ultra-High Molecular Weight Polyethylene Used for Artificial Joint Liner (인공관절 라이너용 가교된 초고분자량폴리에틸렌(UHMWPE)의 열처리 조건에 따른 기계적 특성 변화)

  • Kim, Hyun-Mook;Kim, Dong-Hoon;Gu, Ja-Uk;Choi, Nak-Sam;Kim, Sung-Kon
    • Composites Research
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    • v.22 no.2
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    • pp.1-6
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    • 2009
  • The mechanical characteristics of gamma-ray irradiated UHMWPE specimens were investigated under various heat treatment conditions. The heat treatment was performed in the range of annealing and remelting temperatures. The annealing treatment below the temperature of $130^{\circ}C$ hardly induced changes in the tensile strength, the strain at the failure and the hardness. However the remelting treatment above $140^{\circ}C$ deteriorated those mechanical properties. It was shown in an FTIR analysis that the annealing treatment caused some oxidation of free radicals created by the pretreatment of the irradiation. These quantitative data represented by the behavior of mechanical properties might be used as basic informations for the design and analysis of various artificial joints.

Study of structural properties and development of high strength Cured-In-Place Pipe (CIPP) liner for sewer pipes using glass fiber (유리섬유를 이용한 하수관의 고강도 현장경화 비굴착 보수 공법 재료의 개발 및 물성 특성 연구)

  • Ji, Hyon Wook;Koo, Dan Daehyun;Yoo, Sung Soo;Kang, Jeong-Hee
    • Journal of Korean Society of Water and Wastewater
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    • v.34 no.2
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    • pp.149-159
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    • 2020
  • Cured-in-place-pipe(CIPP) is the most adopted trenchless application for sewer rehabilitation to extend the life of the existing sewer without compromising both direct construction and indirect social costs especially applied in the congested urban area. This technology is globally and domestically known to be the most suitable for partial and full deteriorated pipe structure rehabilitation in a sewer system. The typical design of CIPP requires a significant thickness of lining to support loading causing sewage flow interruption and increasing material cost. This paper presents development of a high strength glass fiber composite lining material for the CIPP application and structural test results. The test results exhibit that the new glass fiber composite lining material has 12 times of flexural strength, 6.2 times of flexural modulus, and 0.5 Creep Retention Factor. These test results can reduce lining design thickness 35% at minimum. Even though taking into consideration extra materials such as outer and inner films for actual field applications, the structural capacity of the composite material significantly increases and it reduces 20 percent or more line thickness as compared to the conventional CIPP. We expect that the newly developed CIPP lining material lowers material costs and minimizes flow capacity reduction, and fully replaceable to the conventional CIPP lining materials.