• 제목/요약/키워드: composite layup

검색결과 84건 처리시간 0.02초

On Fiber Orientation Characterization of CERP Laminate Layups Using Ultrasonic Azimuthal Scanners

  • Im Kwang-Hee;Hsu, David K.;Sim Jae-Gi;Yang, In-Young;Song, Sung-Jin
    • 비파괴검사학회지
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    • 제23권6호
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    • pp.566-576
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    • 2003
  • Carbon-fiber reinforced plastics (CFRP) composite laminates often possess strong in-plane elastic anisotropy attributable to the fiber orientation and layup sequence. The layup orientation thus greatly influences its properties in a composite laminate. It could result in the part being rejected or discarded if the layup orientation of a ply is misaligned. A nondestructive technique would be very beneficial, which could be used to test the part after curing and to require less time than the optical test. In this paper, ultrasonic scanners were set out for different measurement modalities for acquiring ultrasonic signals as a function of in-plane azimuthal angle. The motorized scanner was built first for making transmission measurements using a pair of normal-incidence shear wave transducers. Another scanner was then built fer the acousto-ultrasonic configuration using contact transducers. A ply-by-ply vector decomposition model has been developed, simplified, and implemented for composite laminates fabricated from unidirectional plies. We have compared the test results with model data. It is found that strong agreement are shown between tests and the model developed in characterizing cured layups of the laminates.

Static and modal analysis of bio-inspired laminated composite shells using numerical simulation

  • Faisal Baakeel;Mohamed A. Eltaher;Muhammad Adnan Basha;Ammar Melibari;Alaa A. Abdelrhman
    • Advances in aircraft and spacecraft science
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    • 제10권4호
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    • pp.347-368
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    • 2023
  • In the first part of this study, a numerical simulation model was developed using the mechanical APDL software to validate the results of the 3D-elastisity theory on the laminated sandwich plate developed by Panago. The numerical simulation model showed a good agreement to the results of Pagano's theory in terms of deflection, normal stresses, and shear stresses. In the second part of this study, the developed numerical simulation model was used to define different plates dimensions and fibers layup orientations to examine the load response in terms of deflection and stresses. Further analysis was implemented on the natural frequencies of laminated xxx plates of the plates. The layup configurations include Unidirectional (UD), Cross-Ply (CP), Quasi-Isotropic (QI), the linear bio-inspired known as Linear-Helicoidal (LH), and the nonlinear bio-inspired known as Fibonacci-Helicoidal (FH). The following numerical simulation model can be used for the design and study of novel, sophisticated bio-inspired composite structures in a variety of configurations subjected to sinusoidal or constant loads.

열-랜덤 음향 하중을 받는 보강된 복합재 패널의 비선형 진동 해석 (Nonlinear Vibration Analyses of Stiffened Composite Panels under Combined Thermal and Random Acoustic Loads)

  • 최인준;이홍범;박재상;김인걸
    • 한국군사과학기술학회지
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    • 제23권6호
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    • pp.533-541
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    • 2020
  • This study using ABAQUS investigates the nonlinear vibration responses when thermal and random acoustic loads are applied simultaneously to the stiffened composite panels. The nonlinear vibration analyses are performed with changing the number of stiffeners, and layup condition of the skin panel. The panel and stiffeners both are modeled using shell elements. Thermal load (ΔT) is assumed to have the temperature gradient through the thickness direction of the stiffened composite panel. The random acoustic load is represented as stationary white-Gaussian random pressure with zero mean and uniform magnitude over the panels. The thermal postbuckling analysis is conducted using RIKS method, and the nonlinear dynamic analysis is performed using Hilber-HughesTaylor time integration method. When ΔT = 25.18 ℃ and SPL = 105 dB are applied to the stiffened composite panel, the effect of the number of stiffener is investigated, and the snap-through responses are observed for composite panels without stiffeners and with 1 and 3 stiffeners. For investigation of the effect of layup condition of the skin panel, when ΔT = 38.53 ℃ and SPL = 110 dB are applied to the stiffened composite panel, the snap-through responses are shown when the fiber angle of the skin panel is 0°, 30°, and 60°.

수지필름 인퓨전 탄소섬유 복합재료를 적용한 무인항공기용 구조체 개발 (Development of Resin Film Infusion Carbon Composite Structure for UAV)

  • 최재형;김수현;방형준;김국진
    • Composites Research
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    • 제32권1호
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    • pp.45-49
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    • 2019
  • 최근 널리 연구되고 있는 대표적인 OOA(out-of-autoclave) 공정의 하나인 수지필름 인퓨전(resin film infusion, RFI) 공정은 우수한 기계적 물성과 수지의 균일한 함침성을 가지면서도 대형 구조물에서의 공정비용을 대폭 저감할 수 있는 장점을 지니고 있다. 본 연구에서는 RFI 탄소섬유 복합재를 2 m 이상급 무인기 구조체에 적용하여 구조적 안전성을 향상시킴과 동시에 경량화를 달성하기 위한 연구를 수행하였다. 재료 인장시험결과 T300급 탄소섬유 복합재료와 비교하였을 시 강도는 46% 높은 결과를 보이며 강성은 유사한 수준임을 확인할 수 있었다. 또한 상기 재료물성을 적용한 탄소섬유 복합재 날개구조의 설계 및 해석 결과, 유리섬유 복합재를 적용한 기존 모델 대비 날개 길이방향 강성이 증가하여 날개 끝단 처짐량은 31% 감소하고 구조 안전계수가 28% 증가함과 동시에 전체 구조의 무게를 10% 이상 경량화 가능함을 확인하였다.

An accurate approach for buckling analysis of stringer stiffened laminated composite cylindrical shells under axial compression

  • Davood Poorveis;Amin Khajehdezfuly;Mohammad Reza Sardari;Shapour Moradi
    • Steel and Composite Structures
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    • 제51권5호
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    • pp.543-562
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    • 2024
  • While the external axial compressive load is applied to only the shell edge of stringer-stiffened shell in the most of numerical and analytical previous studies (entitled as conventional approach), a part of external load is applied to the stringers in real conditions. It leads to decrease the accuracy of the axial buckling load calculated by the conventional eigenvalue analysis approach performed in the most of previous studies. In this study, the distribution of stress in the pre-buckling analysis was enhanced by applying the axial external compressive load to both shell and stringers to perform an accurate eigenvalue analysis of the stringer-stiffened composite shell. In this regard, a model was developed in FORTRAN environment to simulate the laminated stringer-stiffened shell under axial compressive load using finite strip method. The axial buckling load of the shell was obtained through eigenvalue analysis. A comparison was made between the results obtained from the model and those available in the previous studies to evaluate the validity of the results obtained from the model. Through a parametric study, the effects of different parameters such as stringer properties and composite layup on the buckling load of the shell under different loading patterns were investigated. The results indicated that in some cases, the axial buckling load obtained for the conventional approach used in the most of previous studies is significantly overestimated or underestimated due to neglecting the stringer in distribution of external load applied to the stringer-stiffened shell. According to the results obtained from the parametric study, some graphs were derived to show the accuracy of the axial buckling load obtained from the conventional approach utilized in the literature.

대칭 및 반 대칭으로 적층된 복합재료 채널 빔의 굽힘 거동 (Bending Behaviors of CAS and CUS Thick-walled Composite Channel Beam)

  • 박미정;전흥재;변준형
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2005년도 춘계학술발표대회 논문집
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    • pp.167-171
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    • 2005
  • The thick open section composite beams are used extensively as load carrying members and stiffeners of structural elements. However, most of studies on thick composite beams are limited only to closed section beams. In this study, an open cross-section thick-walled composite beam model which includes coupled stiffness, transverse shear, and warping effects is suggested and the deflections associated with the thick-walled composite beams and thin-walled composite beams are obtained and compared with the finite element analysis results. The correlation between thin and thick walled composite beam was achieved for two different layup configurations which are the circumferentially asymmetric stiffness (CAS) and circumferentially uniform stiffness (CUS) beams.

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과학 로켓용 복합재 가압탱크 성형에 관한 연구 (A Study on Manufacturing of Composite Pressure Vessel for Science Rocket)

  • 엄문광;최창근;김병하;이영무;공철원
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2001년도 춘계학술발표대회 논문집
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    • pp.197-200
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    • 2001
  • A manufacturing process of composite pressure vessel was studied. The vessel was fabricated using the filament winding process. It is utilized as a container of high pressure Helium gas which propels a rocket fuel and an oxidizer. The layup patterns were determined based on the lamination theory. 3-axis controlled filament winding machine was developed to realize the patterns. The vessel was successfully fabricated using the developed machine. And the hydraulic pressure test was performed to measure an applied pressure-strain relations on the composite vessel.

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중앙개구부를 갖는 복합신소재 적층 구조의 비선형 동적 거동 (Nonlinear Dynamic Behaviors of Laminated Composite Structures Containing Central Cutouts)

  • 지효선;이상열
    • 한국강구조학회 논문집
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    • 제23권5호
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    • pp.607-614
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    • 2011
  • 본 연구는 복합신소재로 구성된 중앙 개구부를 갖는 적층 판구조의 비선형 동적 거동을 다룬다. 1차 전단 변형 판이론에 기반하여, 비선형 동적 방정식의 해는 Newmark 방법과 Newton-Raphson 반복법을 혼용하여 적용하여 산정하였다. 본 연구에서 개발한 유한요소 해석프로그램을 사용하여 개구부의 크기와 적층 배열의 변화가 판의 기하학적 비선형 거동에 미치는 영향을 상세 분석하였다. 몇 가지 수치해석 결과는 기존 연구자로부터 얻어진 결과와 잘 일치하는 것으로 나타났다. 본 연구의 새로운 결과는 경사 적층 구조의 중앙 개구부의 크기와 적층 배열과의 중요한 상호관계를 보여준다. 몇 가지 수치예제는 개구부를 갖는 적층 판구조를 설계하는데 필요한 가이드라인을 제시하였다.

물성치의 불확실성을 고려한 층간강도의 최적화 (Optimization of interlaminar strength with uncertainty of material properties)

  • 조맹효;이승윤
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2001년도 추계학술발표대회 논문집
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    • pp.70-73
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    • 2001
  • The layup optimization by genetic algorithm (GA) for the interlaminar strength of laminated composites with free edge is presented. For the calculation of interlaminar stresses of composite laminates with free edges, extended Kantorovich method is applied. In the formulation of GA, repair strategy is adopted for the satisfaction of given constraints. In order to consider the bounded uncertainty of material properties, convex modeling is used. Results of GA optimization with scattered properties are compared with those of optimization with nominal properties. The GA combined with convex modeling can work as a practical tool for maximum interlaminar strength design of laminated composite structures, since uncertainties are always encountered in composite materials and the optimal results can be changed.

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PCD 공구에 의한 Graphite/Epoxy 복합재료 가공시 발생하는 표면조도의 특성 연구

  • 왕덕현
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1992년도 추계학술대회 논문집
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    • pp.101-105
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    • 1992
  • Machined graphite/epoxy composite surfaces were studied by using SEM(Scanning Electron Microscopy). surface profilometry and its analysis to determine suitable surface describing parameters for machined unidirectional and laminate composite surface. The surface roughness and profile are found to be highly dependent on the fiber layup direction and the measurement direction. Machined unidirectional and 0.deg. 45 .deg. 90 .deg. plies in laminate composite surface profiles are found to be Gaussian in the direction of machining. Since there exist bare fibers without matrix smearing in 0 .deg. ply, higher surface roughness values were found in this orientation. It was possible to machine 90 .deg. and -45 .deg. plies due to the adjacent plies, which were holding those plies. It was found that the microgeometrical variations in terms of roughness parameters Ra without Dy (maximum Damage Depth) region and Dy are better descriptors of the machined laminate composite surface than commonly used roughness parameters Ra and Ra. The characteristics of surface profiles in laminate composite are well represented in CHD (Cumulative Height Distribution) plot and PPD (Percentage Probability Density) plot. Also, the power spectral density function is shown to be capable of identifying the wavelength distribution of the machining damage.