• Title/Summary/Keyword: composite board

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Preparation and Characterization of the Multi-functional Complex Utilizing PCB Powder (PCB Powder를 이용한 다기능 복합체의 제조 및 특성)

  • Park, Byoung Ki
    • Journal of the Korean Society of Safety
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    • v.30 no.1
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    • pp.34-39
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    • 2015
  • The feasibility of recycling wasted printed circuit board (PCB) is investigated by preparing PCB added flame retardant composites filled with either unsaturated polyester or polyurethane. In order to improve electroconductive properties, copper powder was added into the composites, which results also in improving their antistatic properties. The prepared composite samples showed a binding between the polymer fillers observed by a scanning microscope. The sample group using unsaturated polyester is elastomeric that led to appreciable elongation and elasticity. In case of polyurethane, the tensile strength increased proportionally as increase of the amount of PCB powder. The composite materials can be utilized as antistatic composite materials, since the surface resistivity result showed increase of the electroconductive properties by adding Cu. The flammability of the samples is not satisfactory according to UL-94 vertical test. However, the flame retardant properties were improved by adding PCB power. This study, therefore, showed that it is feasible to fabricate polymer composite materials and improve the material characteristics by adding PCB powder, which can replace existing additives used for the preparation of polymer composite materials and can reduce the environment contamination by recycling the wasted PCB.

Degradation Prediction of Piezo-Composite Actuator under Cyclic Electric Field (반복하중을 받는 압전 복합재료 작동기의 피로 특성)

  • Setiawan Hery;Goo Nam Seo;Yoon Kwang Joon
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2004.10a
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    • pp.286-289
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    • 2004
  • This paper presents the fatigue characteristics of LIPCA (LIghtweight Piezo-Composite Actuator) device system. The LIPCA device system is composed of a piezoelectric ceramic layer and fiber reinforced lightweight composite layers. Typically a PZT ceramic layer is sandwiched by a top fiber layer with low CTE (coefficient of thermal expansion) and base layers with high CTE. The advantages of the LIPCA design are weight reduction by using the lightweight fiber reinforced plastic layers without compromising the generation of high force and large displacement and design flexibility by selecting the fiber direction and the size of prepreg layers. To predict the degradation of actuation performance of LIPCA due to fatigue, the cyclic electric loading tests using PZT specimens were performed and the strain for a given excitation voltage was measured during the test. The results from the PZT fatigue test were implemented into CLPT (Classical Laminated Plate Theory) model to predict the degradation of LIPCA's actuation displacement. The fatigue characteristic of PZT was measured using a test system composed of a supporting jig, a high voltage power supplier, data acquisition board, PC, and evaluated.

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Thrust Bearing Design for High-Speed Composite Air Spindles (고속 복합재료 공기 주축부를 위한 추력베어링 설계)

  • Bang, Kyung-Geun;Lee, Dai-Gil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.10
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    • pp.1997-2007
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    • 2002
  • Composite air spindles are appropriate for the high-speed and the high-precision machining as small hole drilling of printed circuit board (PCB) or wafer cutting for manufacturing semiconductors because of the low rotational inertia, the high damping ratio and the high fundamental natural frequency of composite shaft. The axial load and stiffness of composite air spindles fur drilling operation are determined by the thrust ben ring composed of the air supply part mounted on the housing and the rotating part mounted on the rotating shaft. At high-speed rotation, the rotating part of the thrust bearing should be designed considering the stresses induced by centrifugal force as well as the axial stiffness and the natural frequency of the rotating shaft to void the shaft from failure due to the centrifugal force and resonant vibration. In this work, the air supply part of the thrust bearing was designed considering the bending stiffness of the bearing and the applied load. The rotating part of the thrust bearing was designed through finite element analysis considering the cutting forces during manufacturing as well as the static and dynamic characteristics under both the axial and con trifugal forces during high-speed rotation.

Processability of Bio-composites Applied Polyolefin to Recycled Fiberboard Flour (Polyolefin계 고분자에 섬유판 가공 부산물을 적용한 환경 친화형 바이오복합재의 가공성)

  • Choi, Seung-Woo;Kim, Hee-Soo;Lee, Byoung-Ho;Kim, Hyun-Joong;Ahn, Sye-Hee
    • Journal of the Korean Wood Science and Technology
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    • v.33 no.6 s.134
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    • pp.55-62
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    • 2005
  • This study was conducted to evaluate the application of a bio-composite made by the addition recycled fiber board flour as filler. Recycled fiber board (high density fiber board, HDF) flour was added to polyolefin polymer low density polyethylene (LDPE) and polypropylene (PP) for the preparation of bio-composite materials. The mechanical properties and processability of the recycled HDF flour filled LDPE and recycled HDF flour filled PP bio-composites were then measured and compared to those of wood flour (WF) and rice-husk flour (RHF) filled LDPE and PP bio-composites, respectively. The tensile and impact strengths of the recycled HDF flour filled LDPE and PP bio-composites had similar mechanical properties to those of the WF and RHF filled LDPE and PP bio-composites. To measure the processability, torques of the bio-composites were also measured. The torques of the HDF flour filled LDPE and PP bio-composites were lower than those of the WF and RHF filled polyolefin (PP and LDPE) bio-composites with a filler loading of 30 wt.%. This result showed definite processability, which was not related with the distribution of the particle size of the material added. The recycled fiber board flour filled bio-composites showed applicability as substitutes for the bio-composites currently used in the bio-composites industry.

Development of Environment-friendly Board in Construction Materials (친환경 건설 성형판재 개발을 위한 기초적 연구)

  • Seo, Deok-Hyun;Kim, Seong-Sik;Jeong, Yong-Sik;Im, Nam-Ki;Lee, Sang-Beom
    • Journal of the Korea Institute of Building Construction
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    • v.5 no.1 s.15
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    • pp.69-74
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    • 2005
  • The construction of house in Korea firstly has been made up quantitative supply and margin of confined land until the latest. But, residents interest of living environment, demand of high-quality has varied with the latest elevation of life quality Specially, the interest for environment-friendly architecture is increased by the recent well-being trend in 2002, So, construction company and construction materials manufacturing industry are trying to offer more healthy and agreeable indoor aerial environment. Related circles do their best to commercialize and develop environment-friendly finish materials which influence indoor aerial environment. Therefore, in this study, that developing raw material and productive system that can minimize hazardous article quality discharge with formaldehyde in development of correction of deformities board such as plywood that is used mainly by a environment-friendly materials indoor finish, and examines application possibility of construction correction of deformities board through properties of matter examination by purpose, do.

The Length Change Characteristic of the Ternary System Inorganic Composites adding the Waste Gypsum Board Micro Powder containing SO3 the great quantity (SO3를 다량 함유한 폐석고보드 미분말을 첨가한 3성분계 무기결합재의 길이변화 특성)

  • Kim, Yun-Mi;Park, Jong-Pil;Lee, Sang-Soo;Song, Ha-Young
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.11a
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    • pp.65-66
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    • 2012
  • The cement used in the construction industry of the manufacturing process, large amounts of the greenhouse gas, CO2 and is currently being studied for cement substitutes that reduce greenhouse gas issue. Therefore, the this study as a replacement for cement industrial by-product of blast furnace slag, red mud, silica fume and alkali-activator, using only inorganic composites without high-temperature calcination process were manufactured. The waste gypsum board micro powder added to compensate for the shrinkage cracks, the compressive strength and flow, and length change characteristics were investigated. Consequently, The setting time was shortened as GB added And liquidity was reduced. GB 2%, 7 days curing the added strength of specimens was the highest. Came out, and change the length of the Plain least.

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Composite Discharge Capacity Analysis of Vertical Drain Installed in Ground (연직배수재가 타설된 지반의 복합통수능 해석)

  • Kim, Chang-Young;Kwak, No-Kyung;Lee, Song
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.10a
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    • pp.1167-1174
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    • 2008
  • Vertical drain method, which is one of the soft ground improvement methods, shorten s drain path to accelerate consolidation process and is applied in many sites. At a recent, composite discharge capacity experiment that analyze discharge amount by consolidation behavior with overburden pressure of soft ground in laboratory, simulates similarly with actuality. Geotechnical engineering problems such a s soft ground improvement are solved by numerical analysis by development of computer and numerical analysis techniques. Numerical analysis does that result is contrary by user's inexperience for choice of constitution model and application of analysis method. Therefore, this thesis experiments on composite discharge capacity test and study discharge capacity of drain and consolidation behavior of soft ground installed prefabricated vertical drain boards. Also, This thesis studied reasonable input parameters and constitution model by compare results of composite discharge capacity test and numerical analysis using PLAXIS that is 2D finial element numerical analysis program.

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Permeability prediction of plain woven fabric by using control volume finite element method (검사체적 방법을 이용한 평직의 투과율 계수 예측)

  • Y. S. Song;J. R. Youn
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.181-183
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    • 2002
  • The accurate permeability for preform is critical to model and design the impregnation of fluid resin in the composite manufacturing process. In this study, the in-plane and transverse permeability for a woven fabric are predicted numerically through the coupled flow model which combines microscopic with macroscopic flow. The microscopic and macroscopic flow which are flows within the micro-unit and macro-unit cell, respectively, are calculated by using 3-D CVFEM(control volume finite element method). To avoid checker-board pressure field and improve the efficiency on numerical computation, A new interpolation function for velocity is proposed on the basis of analytic solutions. The permeability of plain woven fabric is measured through unidirectional flow experiment and compared with the permeability calculated numerically. Based on the good agreement of the results, the relationships between the permeability and the structures of preform such as the fiber volume fraction and stacking effect can be understood. The reverse and the simple stacking are taken in account. Unlike past literatures, this study is based on more realistic unit cell and the improved prediction of permeability can be achieved. It is observed that in-plane flow is more dominant than transverse flow in the real flow through preform and the stacking effect of multi-layered preform is negligible. Consequently, the proposed coupled flow model can be applied to modeling of real composite materials processing.

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A Study on the Construction Performance of Curtain Wall Systems Using Fire-Resistant & Light-Weight Inorganic Composite Foam Board (내화성 경량 무기 발포보드를 이용한 커튼월 시스템의 시공성능에 관한 연구)

  • Koo, Young-Ah;Kim, Seong-Eun;Oh, Chang-Won
    • Journal of the Korea Institute of Building Construction
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    • v.14 no.2
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    • pp.127-134
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    • 2014
  • This study had the goal of analyzing the economic feasibility and constructability of a fire resistant curtain wall system using Light-weight Inorganic Composite Foam Board(LI-CFB). LI-CFBs, new materials with excellent fire resistance are being developed for use as the back panel of curtain wall and their fire resistance has already been analyzed through actual tests in earlier studies. In this study, a mock-up test involving the installation of the fire resistant curtain wall system on an actual building was conducted, and the system was compared with a common curtain wall system. This system is applied in the same way as a common curtain wall system. But the cutting LI-CFBs, which are brought from a factory, are used in the system and attached on the frame (mullion and transom). Even though the system requires more working time than the existing system, the LI-CFBs back panels are easy to cut and do not produce dust. Also, the panels are able to be assured the quality by checking damaged parts easily. Besides having a high level of fire resistance, the system's economic feasibility and constructability meets or exceeds those of the existing system.

Physical Properties of Hybrid Boards Composed of Green Tea, Charcoals and Wood Fiber (녹차-숯-목재섬유 복합보드의 물리적 특성)

  • Park, Han-Min;Heo, Hwang-Sun;Sung, Eun-Jong;Nam, Kyeong-Han;Lim, Jae-Seop
    • Journal of the Korean Wood Science and Technology
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    • v.40 no.6
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    • pp.406-417
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    • 2012
  • In this study, eco-friendly hybrid composite boards were manufactured from green tea, three kinds of charcoals and wood fiber for developing interior materials to reinforce the functionalities such as the deodorization and the absorbability on the green tea-wood fiber hybrid boards in the previous researches. The effects of kind of raw materials and the component ratio of raw materials on dimensional stability, deodorization and emission of formaldehyde were investigated. Thickness swelling of the hybrid composite boards increased with increasing of component ratio of green tea and charcoals, but the values were markedly lower than that of Korean standard (KS) for commercial medium density fiber board (MDF), except for hybrid composite boards composed of greed tea, activated charcoal and wood fiber. Reduction rate of ammonia gas for the hybrid composite boards composed of green tea, activated charcoal and wood fiber showed a high value of 96% after 30 minute from the beginning of the test, and the other hybrid boards also showed a high value of about 95% after one hour. Emission amount of formaldehyde was similar to that of $E_0$ grade in case of using $E_1$ grade urea resin, and was similar to that of super $E_0$ grade in case of using $E_0$ grade urea resin.