• Title/Summary/Keyword: compaction behavior

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Densification Behavior of Aluminum Alloy Powder Mixed with Zirconia Powder Inclusion Under Cold Compaction (냉간압축 하에서 지르코니아 분말이 혼합된 알루미늄합금 분말의 치밀화 거동)

  • Ryu, Hyun-Seok;Lee, Sung-Chul;Kim, Ki-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.7
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    • pp.1324-1331
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    • 2002
  • Densification behavior of composite powders was investigated during cold compaction. Experimental data were obtained for aluminum alloy powder mixed with zirconia powder inclusion under triaxial compression. The Cap model with constraint factors was implemented into a finite element program (ABAQUS) to simulate compaction responses of composite powders during cold compaction. Finite element results were compared with experimental data for densification behavior of composite powders under cold isostatic pressing and die compaction. The agreements between experimental data and finite element calculations from the Cap model with constraint factors were good.

Densification Behavior of Dissimilar Material Powder during Die Compaction (금형압축 하에서 구리/철 이종재료 분말의 치밀화 거동)

  • Kim, Taek-Eui;Lee, Sung-Chul;Kim, Ki-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.5
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    • pp.379-386
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    • 2008
  • Densification behavior of dissimilar material powder (copper and pure iron powder) under die compaction was investigated. Experimental data were obtained for copper and pure iron powder compacts with various volume ratios under die compaction. Dissimilar material powder was simultaneously compacted into a jointed cylindrical compact with different powder materials in inner and outer part, respectively. To simulate densification behavior of dissimilar material powder, elastoplastic constitutive equation proposed by Shima and Oyane was implemented into a finite element program (ABAQUS) under die compaction. Finite element results were compared with experimental data for densification, deformed geometry and density distribution of powder compacts under die compaction.

Densification Behavior of Iron Powder during Cold Stepped Compaction

  • Kang, C.S.;Lee, S.C.;Kim, K.T.;Rozenberg, O.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.183-184
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    • 2006
  • Densification behavior of iron powder under cold stepped compaction was studied. Experimental data were also obtained for iron powder under cold stepped compaction. The elastoplastic constitutive equation based on the yield function of Shima and Oyane was implemented into a finite element program (ABAQUS) to simulate compaction responses of iron powder during cold stepped compaction. Finite element results were compared with experimental data for densification, deformed geometry and density distribution.

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Effect of Core-Shell Structure on Compaction Behavior of Harmonic Powder (Core-shell 구조를 지니는 하모닉 분말의 성형거동 분석)

  • Joo, Soo-Hyun;Park, Hyo Wook;Kang, Soo Young;Lee, Eon Sik;Kang, Hee-Soo;Kim, Hyong Seop
    • Journal of Powder Materials
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    • v.22 no.2
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    • pp.105-110
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    • 2015
  • In this study, effect of core-shell structure on compaction behavior of harmonic powder is investigated. Harmonic powders are made by electroless plating method on Fe powders. Softer Cu shell encloses harder Fe core, and the average size of Fe core and thickness of Cu shell are $34.3{\mu}m$ and $3.2{\mu}m$, respectively. The powder compaction procedure is processed with pressure of 600 MPa in a cylindrical die. Due to the low strength of Cu shell regions, the harmonic powders show better densification behavior compared with pure Fe powders. Finite element method (FEM) is performed to understand the roll of core-shell structure. Based on stress and strain distributions of FEM results, it is concluded that the early stage of powder compaction of harmonic powders mainly occurs at the shell region. FEM results also well predict porosity of compacted materials.

Densification Behavior of Metal Powder under Cold Compaction (냉간 압축 하에서 금속 분말의 치밀화 거동)

  • Lee, Sung-Chul;Kim, Ki-Tae
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.652-657
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    • 2001
  • Densification behavior of aluminum alloy(A16061) powder was investigated under cold compaction. Experimental data were obtained under triaxial compression with various loading conditions. A special form of the Cap model was proposed from experimental data of A16061 powder under triaxial compression. The proposed yield function and several yield functions in the literature were implemented into a finite element program (ABAQUS) to compare with experimental data for densification behavior of A16061 powder under cold isostatic pressing and die compaction. The agreement between finite element calculations from the proposed yield function and experimental data is very good under cold isostatic pressing and die compaction.

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Densification Behavior of Metal Powder Under Cold Compaction (냉간 압축 하에서 금속 분말의 치밀화 거동)

  • Lee, Seong-Cheol;Kim, Gi-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.1
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    • pp.95-104
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    • 2002
  • Densification behavior of aluminum alloy(A16061) powder was investigated under cold compaction. Experimental data were obtained under triaxial compression with various loading conditions. A special form of the Cap model was proposed from experimental data of A16061 powder under triaxial compression. The proposed yield function and several yield functions in the literature were implemented into a finite element program (ABAQUS) to compare with experimental data for densifcation behavior of A16061 powder under cold isostatic pressing and die compaction. The agreement between finite element calculations from the proposed yield function and experimental data is very good under cold isostatic pressing and die compaction.

Densification Behavior of Nanocrystalline Ceramic Powder under Cold Compaction (냉간 압축 하에서 나노 세라믹 분말의 치밀화 거동)

  • Lee Sung-Chul;Kim Ki-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.10 s.253
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    • pp.1242-1248
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    • 2006
  • Densification behavior of nanocrystalline titania powder was investigated under cold compaction. Experimental data were obtained under triaxial compression with various loading conditions. Lee and Kim proposed the Cap model by developing the parameters involved in the yield function of general Cap model and volumetric strain evolution under cold isostatic pressing. The parameters in the Drucker/Prager Cap model and the proposed model were obtained from experimental data under triaxial compression. Finite element results from the models were compared with experimental data for densification behavior of nanocystalline ceramic powder under cold isostatic pressing and die compaction. The proposed model agreed well with experimental data under cold compaction, but the Drucker/Prager Cap model underestimated at the low density range. Finite element results, also, show the relative density distribution of nanocystalline ceramic powder compacts is severe compared to conventional micron powder compacts with the same averaged relative density.

A comprehensive laboratory compaction study: Geophysical assessment

  • Park, Junghee;Lee, Jong-Sub;Jang, Byeong-Su;Min, Dae-Hong;Yoon, Hyung-Koo
    • Geomechanics and Engineering
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    • v.30 no.2
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    • pp.211-218
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    • 2022
  • This study characterizes Proctor and geophysical properties in a broad range of grading and fines contents. The results show that soil index properties such as uniformity and fines plasticity control the optimum water content and peak dry unit trends, as well as elastic wave velocity. The capillary pressure at a degree of saturation less than S = 20% plays a critical role in determining the shear wave velocity for poorly graded sandy soils. The reduction in electrical resistivity with a higher water content becomes pronounced as the water phase is connected A parallel set of compaction and geophysical properties of sand-kaolinite mixtures reveal that the threshold boundaries computed from soil index properties adequately capture the transitions from sand-controlled to kaolinite-controlled behavior. In the transitional fines fraction zone between FF ≈ 20 and 40%, either sand or kaolinite or both sand and kaolinite could dominate the geophysical properties and all other properties associated with soil compaction behavior. Overall, the compaction and geophysical data gathered in this study can be used to gain a first-order approximation of the degree of compaction in the field and produce degree of compaction maps as a function of water content and fines fraction.

A Finite Element Analysis for Densification Behavior of Mixed Metal Powder under Cold Compaction (냉간압축하에서 혼합 금속분말의 치밀화 거동에 관한 유한요소해석)

  • Cho, Jang-Hyug;Cho, Jin-Ho;Kim, Ki-Tae
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.393-398
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    • 2000
  • Densification behavior of mixed copper and tool steel powder under cold compaction was investigated. By mixing the yield functions originally proposed by Fleck-Gurson for pure powder, a new mixed yield functions In terms of volume fractions and contact numbers of Cu powder were employed in the constitutive models. The constitutive equations were implemented into a finite element program (ABAQUS) to compare with experimental data. and with calculated results from the model of Kim et at. for densification of mixed powder under cold isostatic pressing and cold die compaction. Finite element calculations by using the yield functions mixed by contact numbers of Cu powder agreed better with experimental data than those by volume fractions of Cu powder.

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