• 소성∙가공
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• 제15권7호
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• pp.512-517
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• 2006

In this paper, the cold extrusion process for internal spline forming using a thin and long tube has been analyzed by using a rigid plastic finite element code. The internal spline consists of 10 tooths. The cold extrusion process has been focused on the comparisions of load-stroke relation and filling states of the teeth according to design parameters. The design parameters involve extrusion ratio, extrusion angle and friction factor. The internal spline forming can cause the buckling and folding during the cold extrusion process because of using a thin and long tube. The optimum design parameters have been obtained through rigid-plastic finite elements analysis. The extrusion ratio and extrusion angle have great effects on the deformation characteristics of the cold extrusion process.

• 소성∙가공
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• 제6권2호
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• pp.136-144
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• 1997

(Ag-10%Ni)/Cu clad metals for electric contact switch were fabricated by cold-roll bonding process. 2 or 3 passes of cold-rolling was carried out for each process to investigate the effect of the rolling passes on the bonding property. The effect of the annealing temperature of copper before the cold-roll bonding on the bond strength was also studied. The specimen bonded with copper annealed below 30$0^{\circ}C$ before roll bonding showed good bond strength. This is because high stored energy in copper promoted the short range diffusion and the grain refinement of copper by the static recrystallization increased the degree of the interfacial coherency. The maximum peel strength of clad metals bonded with Cu annealed below 30$0^{\circ}C$ was 120N.

• Nuclear Engineering and Technology
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• 제3권3호
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• pp.129-140
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• 1971

3.25% 규소를 함유하는 규소강을 융해·합금하고 압연·열처리하여 연질 자심재료로서 응용범위가 넓은 방향성 규소강판을 제조·실험했다. 이 연구에서는 잉고트 중의 망간 및 유황함량, 탄화물 석출과 유관한 열간압연 직후의 열처리조건, 2차 냉간 압연율 등이 2차 재결정 및 집합조직에 미치는 영향을 다루었다. 그 중에서도 특히 2차 냉간 압연율이 2차 재결정과 관련한 각종 활성화 에너지와 집합조직에 미치는 영향을 중점적으로 구명하였다. 2차 냉간 압연율이 10%인 시편은 응력 병형의 도입으로 인한 결정입계 이동으로 결정립성장 만이 관찰되었으며 핵생성을 동반한 2차 재결정은 일어나지 않았다. 2차 냉간 압연율이 30%인 시편에서는 2차 재결정을 위한 핵생성만 있었으며 2차 재결정이 완전히는 일어나지 않았다. 이 실험 조건하에서 50%의 2차 냉간압연율이 2차 재결정을 일으키기에 최적 냉간 압연율이며 가장 높은 직접도를 얻을 수 있는 압연율이었다.

• 소성∙가공
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• 제23권4호
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• pp.221-230
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• 2014

This study deals with a series of experimental investigations on multi-stage cold forging of an outer race used for a constant velocity (CV) joint with six inner ball grooves. The multi-stage cold forging, which consists of forward extrusion, upsetting, backward extrusion, and combined sizing-necking including ironing, was used to produce a prototype of the outer race. The cold forging tools such as forging punches and dies required in this multi-stage cold forging were also designed and fabricated. For the combined sizing-necking, especially, the longitudinally six-segmentallized punches were developed to easily eject from the necked inner groove of the outer race with consideration of the operating mechanism. Spheroidized SCr420H billet was used in the experimental study. To verify the suitability of the proposed process, the obtained parts were obtained from each forging operation, and the geometries were compared with the target dimensions. It was confirmed that the outer race with six inner ball grooves was well forged by adopting the proposed multi-stage cold forging, and the dimensional accuracy of the forged outer race matched well with the requirements.

• 한국정보처리학회:학술대회논문집
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• 한국정보처리학회 2013년도 추계학술발표대회
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• pp.1110-1112
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• 2013

본 논문에서는 무선방송 환경을 기반으로 한 서버가 클라이언트에게 데이터를 전송할 때 클라이언트의 질의처리 시간을 줄일 수 있는 방안을 제안한다. 서버는 무선방송을 통해 공간 데이터를 클라이언트에게 전송한다. 데이터 스케줄링 관리의 목적은 서버의 데이터 전송 순서를 효과적으로 배치하여 클라이언트의 질의처리시간을 줄이기 위함이다. 본 논문에서 서버는 클라이언트에게 위치기반 서비스를 제공하기 위하여 영역별 클라이언트의 수에 따라 hot-cold기법을 접목시킨 Number of Clients number Hot-Cold(NCHC)를 제안한다. NCHC의 장점은 클라이언트의 분포에 따라 데이터(객체)를 분류하기 때문에 클라이언트들의 평균 질의처리 시간을 줄일 수 있다.

• 대한치과보철학회지
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• 제31권3호
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• pp.385-393
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• 1993

Injection processing of denture base resin was introduced by Pryer in 1942, in an attempt to reduce processing shrinkage. More recently a continuous-pressure injection type technique has been developed (SR-Ivocap, Ivoclar AG, Schaan, Liechtenstein.), and it reduced processing error and increased resin density. The purpose of this study was to compare tensile bond strength of heat-cured, cold-cured, and light-cured denture base resin bonded to continuous-pressure injection type resin. To know it, 60 cylindrical resin specimens were fabricated, and tensile bond strength were measured. The results were as follows : 1. The mean tensile bond strength bonded to continuous-pressure injection type resin was lower than bonded to conventional heat cured resin. But tensile bond strength of conventional heat cured resin bonding with light cured resin was lower than continuous-pressure injection type resin. 2. Of the tensile bond strength bonded to continuous-pressure injection type resin, tensile bond strength bonding with continuous-pressure injection type resin was the greatest(but not significantly different from bonding with conventional heat cured resin), followed by cold-cured, light-cured resin. 3. Of the tensile bond strength bonded to conventional heat cured resin, tensile bond strength bonding with conventional heat cured resin was the greatest and followed by continuous-pressure injection type resin, cold-cured resin, light-cured resin. According to these results, bonding of continuous-pressure injection type resin with conventional heat cured resin or continuous-pressure injection type resin is acceptable, but bonding with light-cured resin is questionable.

• 소성∙가공
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• 제29권1호
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• pp.5-10
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• 2020

Heat treatment conditions of 88.5% asymmetrically cold rolled oxygen free copper (OFC) sheets have been studied to obtain an equiaxed fine microstructure with a grain size of less than 10 ㎛. The commercial OFC sheets with the thickness of 10 mm were asymmetrically cold rolled by using equal speed asymmetric rolling (ESAR) processes and total rolling reduction. The thickness of the rolled sheets were 88.5% and 1.15 mm, respectively. An equiaxed fine microstructure of OFC sheets with a grain size of 6.0 ㎛ were obtained when the asymmetrically cold rolled OFC sheets were heat treated at 180℃ for 40 minutes. The tensile strength of the asymmetrically cold rolled specimen increased from 217.6 MPa to 396.1 MPa, while the elongation of the specimen asymmetrically cold rolled and heat treated increased from 29.0% to 66.9% along with an 8% increase of the tensile strength.

• 소성∙가공
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• 제22권3호
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• pp.158-164
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• 2013

The spheroidization behavior of cementite in a SK85 high carbon steel was investigated in this study. Fine and coarse pearlite microstructures were obtained by appropriate heat treatments according to the TTT diagram of SK85 high carbon steel. Hot rolled plates of SK85 steel were austenitized at $800^{\circ}C$ for 2 hrs and then put directly into a salt bath at either $570^{\circ}C$ or $670^{\circ}C$ to obtain a fine pearlite (FP) structure and a coarse pearlite (CP) structure, respectively. Cold rolling was subsequently conducted on those specimens with reduction ratios from 0.2 to 0.4. Spheroidization heat treatments were conducted at the subcritical temperatures of 600 and $720^{\circ}C$ for 1 to 32 hrs to elucidate the effect of initial microstructures, heat treatment temperature, and cold reduction ratios on the cementite spheroidization rate. Spheroidization proceeded with fragmentation of cementite plates, spheroidization of the cementite platelets, and coarsening consecutively. Mechanical fragmentation of cementite by cold rolling expedited the rate of spheroidization. The spheroidization rate of FP was much more rapid than that of CP and the spheriodization rate increased with increases in the cold reduction ratio.

• 소성∙가공
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• 제21권8호
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• pp.493-498
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• 2012

A wheel nut wrench is one of the hand tools used to loosen and tighten lug nuts on automobile wheels and it has generally a solid-type geometry for commercial vehicles. However, the solid-type wheel nut wrenches manufactured by hot forging processes exhibit several drawbacks such as heavy weight and rough surface finish. Thus, many efforts have been devoted to change the part geometry and improve the manufacturing process. For this purpose, the weight of the final product can be reduced drastically using a hollow tube as the initial stock, which can be manufactured by the more economical manufacturing process of cold forging. In this study, the cold forging of a hollow-type wheel nut wrench for commercial vehicles was designed based on the results of fundamental experiments and CAE analyses using the commercial finite element code DEFORM-3D. In addition, cold forging experiments were conducted on a special-purpose forming machine for hollow wheel nut wrenches in order to validate the designed process sequence. As results, it was found that the final products with a weight reduction of 39% and better surface appearance can be manufactured without any defect with the newly designed cold forging process.

• 소성∙가공
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• 제23권7호
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• pp.419-424
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• 2014

In order to improve efficiency, an outdoor unit using a refrigerant cooling method is designed into many air conditioner systems. The heat exchanger is composed of a Cu tube and an plate. The optimal design for the cold plate is very important because the efficiency of the heat transfer depends on the contact area between the Cu tube and the cold plate. The current study focused on the design of the cold plate to obtain a uniform contact between the Cu tube and the cold plate. Both FE(finite element) analysis and optimization were used in the design. The contact area between the tube and plate was predicted and improved by 16% through the press forming simulations. The springback after press forming was also reduced when the optimized design parameters were used. To verify the validity of the optimal cold plate design, a verification test was conducted. As a result, the performance of the heat exchanger improved by 34% when compared to benchmarked products.