• 제목/요약/키워드: coke yield

검색결과 21건 처리시간 0.026초

Influence of kneading ratio on the binding interaction of coke aggregates on manufacturing a carbon block

  • Kim, Jong Gu;Kim, Ji Hong;Bai, Byong Chol;Choi, Yun Jeong;Im, Ji Sun;Bae, Tae-Sung;Lee, Young-Seak
    • Carbon letters
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    • 제28권
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    • pp.24-30
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    • 2018
  • Coke aggregates and carbon artifacts were produced to investigate the interactions of coke and pitch during the kneading process. In addition, the kneading ratio of the coke and binder pitch for the coke aggregates was controlled to identify the formation of voids and pores during carbonization at $900^{\circ}C$. Experiments and thermogravimetric analysis revealed that carbon yields were improved over the theoretical yield calculated by the weight loss of the coke and binder pitch; the improvement was due to the binding interactions between the coke particles and binder pitch by the kneading process. The true, apparent, and bulk densities fluctuated according to the kneading ratio. This study confirmed that an excessive or insufficient kneading ratio decreases the density with degradation of the packing characteristics. The porosity analysis indicated that formation of voids and pores by the binder pitch increased the porosity after carbonization. Image analysis confirmed that the kneading ratio affected the formation of the coke domains and the voids and pores, which revealed the relations among the carbon yields, density, and porosity.

Steam Reforming of Toluene Over Ni/Coal Ash Catalysts: Effect of Coal Ash Composition

  • Jang, Jinyoung;Oh, Gunung;Ra, Ho Won;Yoon, Sung Min;Mun, Tae Young;Seo, Myung Won;Moon, Jihong;Lee, Jae-Goo;Yoon, Sang Jun
    • Korean Chemical Engineering Research
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    • 제59권2호
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    • pp.232-238
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    • 2021
  • The development of a low cost catalyst with high performance and small amount of carbon deposition on catalyst from toluene steam reforming were investigated by using coal ash as a support material. Ni-loaded coal ash catalyst showed similar catalytic activity for toluene steam reforming compared with the Ni/Al2O3. At 800 ℃, the toluene conversion was 77% for Ni/TAL, 68% for Ni/KPU and 78% for Ni/Al2O3. Ni/TAL showed similar toluene conversion to Ni/Al2O3. However, Ni/KPU produced higher hydrogen yield at relatively lower toluene conversion. Ni/KPU catalyst showed a remarkable ability of suppressing the carbon deposition. The difference in coke deposition and hydrogen yield is due to the composition of KPU ash (Ca and Fe) which increase coke resistance and water gas shift reaction. This study suggests that coal ash catalysts have great potential for the application in the steam reforming of biomass tar.

Densification of 4D Carbon Fiber Performs with Mesophase Pitch as Matrix-Precursor

  • Joo, Hyeok-Jong;Lee, Jae-Won
    • Carbon letters
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    • 제6권3호
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    • pp.173-180
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    • 2005
  • In this study, AR (aromatic resin) pitch was employed as the matrix-precursor for carbon/carbon composite because it exhibits much higher coke yield than coal tar pitch. As a result, a fabrication process of carbon/carbon composites can be shortened. It has been known that the pitches may cause swolling problem during the carbonization process. In order to restrain the swelling occurrence, a small quantity of carbon black was added to the AR pitch. Due to addition of carbon black the swelling was decreased largely and the perform can be infiltrated with the AR pitch. The densification efficiency of the performs was compared with various matrix-precursors. The coke yield of matrixprecursors, the morphology and the degree of graphitization of carbon matrix were analyzed.

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석탄계 타르의 열처리 중 압력변화에 따른 변성 콜타르 핏치의 미세구조 및 물성 변화 (Changes of Microstructure and Properties of Manufactured Modified Pitches via Pressure Changes during Heat Treatments in Coal Tar Pitch)

  • 고효준;정성모;한지훈;박창욱;김명수;임연수
    • 한국재료학회지
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    • 제24권6호
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    • pp.293-300
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    • 2014
  • Coal-tar pitch, a feedstock which can be heat-treated to create graphite, is composed of very complex molecules. Coal-tar pitch is a precursor of many useful carbon materials (e.g., graphite, carbon fibers, electrodes and matrices of carbon/carbon composites). Modified coal-tar pitch (MCTP) was prepared using two different heat-treatment methods and their properties were characterized and compared. One was prepared using heat treatment in nitrogen gas; the other was prepared under a pressure of 350 mmHg in air. The MCTPs were investigated to determine several properties, including softening point, C/H ratio, coke yield, formation of anisotropic mesophase and viscosity. The MCTPs were subject to considerable changes in chemical composition due to condensation and polymerization in the used-as-received coal-tar pitch after heat-treatment under different conditions. The MCTPs showed considerable increases in softening point, C/H ratio, and coke yield, compared to those of as-received coal-tar pitch. The MCTP formed by heat-treatment in nitrogen showed isotropic phases below $350^{\circ}C$ for 1 h of soaking time. However, MCTP heat-treated under high pressure (350 mmHg) showed isotropic phases below $300^{\circ}C$, and showed anisotropic phases above $350^{\circ}C$, for 1 h of soaking time. The viscosity of the MCTPs increased with increase in their softening points.

프로판 펄스 주입에 의한 백금주석촉매의 탈수소반응 특성 연구 (Study of the Dehydrogenation Characteristics of Pt-Sn Catalysts by Propane Pulse Injection)

  • 고형림;정재원;최이선
    • Korean Chemical Engineering Research
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    • 제57권4호
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    • pp.575-583
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    • 2019
  • 반응물의 펄스주입에 의한 촉매반응결과는 코크가 많은 반응의 경우 초기반응특성을 연구하는데 유용하다. 프로판의 펄스주입으로 알루미나에 담지된 백금주석촉매의 탈수소 반응 특성을 연구하였다. 프로판 주입전 촉매의 환원을 $550^{\circ}C$에서 한 경우, 환원시간이 1시간인 경우 프로필렌의 수율이 최대가 되었다. PtSn (4.5)촉매를 사용하고, 프로판 펄스 주입에 의해 짧은 접촉시간을 모사한 경우 코크의 양이 매우 적었음을 Raman분석으로 알 수 있었다. 백금의 분산도를 다르게 하기위하여 PtSn (4.5)촉매를 수소로 $900^{\circ}C$에서 신터링 후 공기-재분산시의 온도를 다르게 처리한 후, 프로판 펄스 주입한 결과 공기처리 온도가 $600^{\circ}C$ 일 때 프로판의 전환율과 수율은 가장 높았다. 공기-재분산의 온도가 낮을수록 선택도는 높았다. 백금촉매에 주석함량이 증가함에 따라 프로판 전환율은 낮아졌지만, 프로필렌으로의 선택도는 높아져서, 수율은 증가하였다. 이로부터 주석을 첨가한 백금촉매는 코크의 영향이 적은 반응초기부터 백금촉매보다 활성이 낮다는 것을 알 수 있다. 프로판 펄스주입에 의한 탈수소반응은 COx의 생성에 의해 연속주입에 의한 결과보다 높은 전환율을 보이고, 코크의 양이 매우 적은 특징을 보이고 있다. COx의 생성에 의한 선택도 하락은 환원온도와 시간을 증가시키면 줄일 수 있다.

콜타르로부터 탄소섬유 제조를 위한 프리커서용 석탄계 핏치의 제조 (Preparation of Coal Tar Pitch as Carbon Fibers Precursor from Coal Tar)

  • 고효준;박창욱;조효행;유미정;김명수;임연수
    • 한국재료학회지
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    • 제23권5호
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    • pp.276-280
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    • 2013
  • Coal tar is the primary feedstock of premium graphitizable carbon precursor. Coal tars are residues formed as byproducts of thermal treatments of coal. Coal tar pitches were prepared through two different heat treatment schedules and their properties were characterized. One was prepared with argon and oxidation treatment with oxygen; the other was prepared with oxygen treatment at low temperature and then argon treatment at high temperature; both used coal tar to prepare coal tar pitches. To modulate the properties, different heat treatment temperatures ($300{\sim}400^{\circ}C$) were used for the coal tar pitches. The prepared coal tar pitches were investigated to determine several properties, such as softening point, C/H ratio, coke yield, and aromaticity index. The coal tar pitches were subject to considerable changes in chemical composition that arose due to polymerization after heat treatment. Coal tar pitch showed considerable increases in softening point, C/H ratio, coke yields, and aromaticity index compared to those characteristics for coal tar. The contents of gamma resin, which consists of low molecular weight compounds in the pitches and is insoluble in toluene, showed that the degree of polymerization in the pitches was proportional to C/H ratio. Using an oxidizing atmosphere like air to prepare the pitches from coal tar was an effective way to increase the aromaticity index at relatively low temperature.

슬러리상 수첨분해 반응에서 아로마틱 유분 첨가에 따른 코크 저감 및 아스팔텐 전환 특성 (Effect of Aromatic Additives on the Coke Reduction and the Asphaltene Conversion in a Slurry-phase Hydrocracking)

  • 임석현;고강석;노남선;이재구
    • Korean Chemical Engineering Research
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    • 제57권2호
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    • pp.244-252
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    • 2019
  • 본 연구에서는 감압잔사유를 원료로 몰리브덴 계열 분산촉매와 수소를 첨가한 슬러리상 수첨분해 반응(반응온도 $425^{\circ}C$, 초기 $80^{\circ}C$ 수소압력 80 bar, 반응시간 4시간, 촉매농도 500 ppm)에 아로마틱 성분을 포함하며 각기 다른 쌍극자 모멘트를 가지는 Toluene, FCC Light Cycle Oil (LCO), Resin을 반응 초기 및 중간에 첨가하여 이때의 코크 저감효과와 아스팔텐 반응특성 변화를 살펴보았다. 실험 결과 아로마틱 유분을 첨가한 경우 코크 저감효과는 모두 유사했던 반면, 상대적으로 쌍극자 모멘트가 큰 LCO와 Resin을 첨가한 경우 아스팔텐이 가스와 말텐 성분으로 더 전환되었음을 확인하였다. 또한 반응 중간에 아로마틱 유분을 첨가한 결과 코크 저감능력에서 차이를 보이지 않았으나, LCO를 반응 2시간 지점에 첨가한 경우 오히려 코크 수율이 증가하였고 오일상 내 아스팔텐의 aromaticity 가 증가하여 상대적으로 분산되기 어려운 구조로 존재함을 알 수 있었다.

Study on the response surface optimization of online upgrading of bio-oil with MCM-41 and catalyst durability analysis

  • Liu, Sha;Cai, Yi-xi;Fan, Yong-sheng;Li, Xiao-hua;Wang, Jia-jun
    • Environmental Engineering Research
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    • 제22권1호
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    • pp.19-30
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    • 2017
  • Direct catalysis of vapors from vacuum pyrolysis of biomass was performed on MCM-41 to investigate the effects of operating parameters including catalyzing temperature, catalyzing bed height and system pressure on the organic yields. Optimization of organic phase yield was further conducted by employing response surface methodology. The statistical analysis showed that operating parameters have significant effects on the organic phase yield. The organic phase yield first increases and then decreases as catalyzing temperature and catalyzing bed height increase, and decreases as system pressure increases. The optimal conditions for the maximum organic phase yield were obtained at catalyzing temperature of $502.7^{\circ}C$, catalyzing bed height of 2.74 cm and system pressure of 6.83 kPa, the organic phase yield amounts to 15.84% which is quite close to the predicted value 16.19%. The H/C, O/C molar ratios (dry basis), density, pH value, kinematic viscosity and high heat value of the organic phase obtained at optimal conditions were 1.287, 0.174, $0.98g/cm^3$, 5.12, $5.87mm^2/s$ and 33.08 MJ/kg, respectively. Organic product compositions were examined using gas chromatography/mass spectrometry and the analysis showed that the content of oxygenated aromatics in organic phase had decreased and hydrocarbons had increased, and the hydrocarbons in organic phase were mainly aliphatic hydrocarbons. Besides, thermo-gravimetric analysis of the MCM-41 zeolite was conducted within air atmosphere and the results showed that when the catalyst continuously works over 100 min, the index of physicochemical properties of bio-oil decreases gradually from 1.15 to 0.45, suggesting that the refined bio-oil significantly deteriorates. Meanwhile, the coke deposition of catalyst increases from 4.97% to 14.81%, which suggests that the catalytic activity significantly decreases till the catalyst completely looses its activity.

메탄에 의한 이산화탄소의 환원반응에 관한 연구 (A Study on the Catalytic Reduction of Carbon Dioxide by Methane)

  • 홍성수;양진섭;김병기;주창식;이근대
    • 공업화학
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    • 제8권4호
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    • pp.685-693
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    • 1997
  • 여러 종류의 담체에 담지된 니켈 촉매상에서 메탄에 의한 이산화탄소 개질반응에 대해 연구하였다. 여러 가지 담체중에 천연 제올라이트가 가장 높은 활성을 보여주었고, 염기성 담체에 비해 산성 담체에 담지된 니켈 촉매의 활성이 좋았으며 촉매의 비활성화도 느리게 진행되었다. 천연제올라이트에 담지된 니켈 촉매의 담지율이 증가할수록 활성이 증가하였고, 10wt% 이상으로 담지된 경우에는 활성의 변화가 그다지 일어나지 않았다. 반응물중 메탄과 이산화탄소의 비에 따라 전환율과 생성물의 수율이 크게 영향을 받았으며, $CH_4/CO_2$의 비가 1일 때 가장 높은 수소 및 일산화탄소 수율을 나타내었다. 촉매의 비활성화는 반응중에 생성되는 코크에 침적에 기인하는 것으로 생각되며, 코크는 주로 메탄의 분해에 의해 생성되었고 코크의 형상은 whisker형으로 촉매의 비활성화 속도를 느리게 하였다.

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매립지가스(LFG)로부터 합성가스 제조시 반응조건에 따른 수율에 미치는 연구 (A Effect of Reaction Conditions on Syngas Yield for the Preparation of Syngas from Landfill Gas)

  • 조욱상;최경돈;백영순
    • 한국수소및신에너지학회논문집
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    • 제26권5호
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    • pp.477-483
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    • 2015
  • LFG (Land-Fill Gas) includes components of $CH_4$, $CO_2$, $O_2$, $N_2$, and water. The preparation of synthesis gas from LFG as a DME (Dimethyl Ether) feedstock was studied by methane reforming of $CO_2$, $O_2$ and steam over $NiO-MgO-CeO_2/Al_2O_3$ catalyst. Our experiments were performed to investigate the effects of methane conversion and syngas yield on the amount of LFG components over $NiO-MgO-CeO_2/Al_2O_3$ catalyst. Results were obtained through the methan reforming experiments at the temperature of $900^{\circ}C$ and GHSV of 8,800. The results were as following; it has generally shown that syngas yield increase with the increase of oxygen and steam amounts and then decrease. Highly methane conversion of above 98% and syngas yield of approximately 60% were obtained in the feed of gas composition flow-rate of 243ml/min of $CH_4$, 241ml/min of $CO_2$, 195ml/min of $O_2$, 48ml/min of $N_2$, and 450ml/min of steam, respectively, under reactor pressure of 1 bar for 200 hrs of reaction time. Also, it was shown that catalyst deactivation by coke formation was reduced by excessively adding oxygen and steam as an oxidizer of the methane reforming.