• 제목/요약/키워드: coating quality

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컴퓨터 해석을 통한 Slot 코팅공정에서 운전방향의 코팅품질 평가 및 다이 설계 (Coater Die Design and Coating Quality Evaluation in the Machine Direction of Slot Coating Through Computer Simulation)

  • 김태훈;이두이;성달제;류민영
    • Elastomers and Composites
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    • 제48권4호
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    • pp.282-287
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    • 2013
  • 슬롯코팅은 평판 디스플레이의 부품을 위해 유리에 감광제를 코팅방법으로 많이 쓰이고 있다. 갈수록 고화질의 디스플레이가 요구됨에 따라 코팅의 고품질도 요구되고 있다. 슬롯코팅에서 코팅의 품질은 노즐방향의 코팅 균일성과 운전방향의 코팅 균일성으로 평가된다. 노즐방향의 코팅 균일성은 코터다이 내부의 설계에 의존되며 운전방향의 코팅 균일성은 코터다이 외부의 모양과 운전조건에 의존된다. 본 연구에서는 스롯코팅에서 운전방향의 코팅 균일성에 대해서 컴퓨터해석을 통하여 조사하였다. 해석에서 다이 외부의 형상으로 다이 립 각도와 길이를 변수로 하였고, 운전조건으로는 코팅속도를 변수로 하여 코팅 현상을 분석하고 코팅의 품질을 평가하였다. 코팅속도가 커질수록 코팅두께가 얇아지며 코팅의 균일성이 증대되었으나 maniscus형성이 불안정하여 코팅의 안정성은 감소되었다. Down stream 다이 립 각도가 커질수록 코팅두께의 편차는 작아졌으며, Down stream 다이 립 길이가 길수록 코팅 두께는 얇아졌고 안정적인 코팅이 이루어지기까지의 시간이 길어졌다.

Coating Immobilization Using Soy Protein Polymers: Technical Concepts and Importance to Quality

  • Hiscock, Donald F.;Merrifield, Thomas B.
    • 펄프종이기술
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    • 제32권5호
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    • pp.60-66
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    • 2000
  • Coating immobilization is the process by which the wet coating applied to paper or paperboard reaches the final form. A coating immobilization point is defined as the solids content reached during drying where no further redistribution of coating materials occurs. Good control of coating immobilization is important in producing coated paper and paperboard with consistent high quality. This paper discusses the technical concepts of how coatings immobilize, and describes the importance of good immobilization control on coating holdout and coating structure. The use of soy protein polymers to modify the coating immobilization point is discussed. Soy proteins, because of their interaction with coating pigments, make a significant contribution to the immobilization characteristics of coastings. This technology gives the formulator options for changing the immobilization point to improve the performance of the coating. The importance of immobilization on casting uniformity, microporosity and sheet qualities is discussed, including binder migration, mottle, gluing, and print quality.

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곡면 코팅 공정을 위한 수직 지향 경로 생성 알고리즘 적용에 대한 연구 (A Study on Application of Normal Oriented Path Generation Algorithm for Curved Surface Coating Process)

  • 김건호;김기현;박재현
    • 반도체디스플레이기술학회지
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    • 제22권4호
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    • pp.119-123
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    • 2023
  • This study is normal orientation technology of slit coating equipment to improve the quality of curved displays. Currently, the demand for curved displays is increasing significantly due to advantages such as screen immersion or design in various industries. Accordingly, changes in the display coating process are essential. In the curved display coating process, unlike the existing flat coating process, the nozzle must be rotated along the curvature of the curved surface to spray the coating solution. The coating solution must be applied while maintaining a uniform thickness. If the thickness of the coating liquid applied to the target surface is non-uniform, the quality of the product may be degraded such as image quality deterioration and light spreading. This paper presents technology and experimental results for keeping the nozzle of slit coating equipment perpendicular to the curved surface and is expected to contribute to the quality improvement of curved displays.

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무전도 금속 증착을 위한 하전 입자빔 전처리 공정의 타당성 연구 (On Feasibility Study of the Charged Particle Beam Pretreatment Process for Non-conducting Metal Coating)

  • 나명환;박영식;심하몽;전영호
    • 품질경영학회지
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    • 제42권2호
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    • pp.179-187
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    • 2014
  • Purpose: Since several problems were found when present non-conducting metal coating process was applied to mass production, we study and develop to improve those problems. Methods: In this paper, a couple of analysis methods such as surface hardness, XPS spectrum analysis, morphology, and reflection ratio were used. Results: This paper suggest a new possibility of Non-conducting thin metal coating method that has quality of mass production phase without UV coating process. Conclusion: By the result of analysis, we can set optimized process conditions of the electro deposition coating using electron beam.

대두종자의 polymer coating 연구 1. polymer coating 종자의 conductivity 차이 (Studies on Polymer Coating in Soybean Seeds 1. Difference of Electrolyte Leaching of Polymeric Coating Soybean Seed)

  • 이성춘
    • 한국작물학회지
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    • 제39권2호
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    • pp.158-164
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    • 1994
  • Polyme coating 종자의 환경적응성을 구명하기 위한 일환으로 콩 종자에 10종의 polymer를 coating하여 각 coating polymer별 conductivity, 발아력, 수분흡수력을 조사하였던 바 그 결과를 요약하면 다음과 같다. 1. Conductivity는 polymer coating한 종자가 coating하지 않은 종자보다 높았으며, 가장 높았던 polymer는 waterlock이었다. 2. Conductivity는 침종 후 시간이 경과할 수록 높아졌고, 100립중이 무거울 수록 높았다. 3. 수확년도가 오래된 종자의 conductivity가 당년에 수확한 종자보다도 높게 나타났다 4. 수분흡수 정도는 coating polymer에 따라 각각 달랐는데 daran 8600은 질이 떨어지는 종자에서는 수분흡수를 크게 저 해하였다. 5. Coating polymer 중 waterlock, captan, klucel, sacrust 등은 발아율을 상승시켰고, daran 8600은 발아율을 저하시켰으며 나머지 polymer는 품종에 따라 각각 달랐고 그 정도는 질이 떨어지는 종자에서 훨씬 컸다. 6. Polymer의 특성에 따라 수분흡수를 저해하거나 조장하였다.

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대면적 롤투롤 슬롯-다이 코팅의 횡 방향 두께 품질 개선을 위한 공정 파라미터 분석 (Parameter Analysis for the Lateral Thickness of the Coated Layer to Improve Product Quality in Large Area Roll-to-Roll Slot-Die Coating Process)

  • 박장훈;이창우
    • 한국정밀공학회지
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    • 제32권2호
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    • pp.159-166
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    • 2015
  • Slot-die coating is well known technique to guarantee a uniformly coated layer and is compatible with roll-to-roll process. In actual roll-to-roll slot-die coating process, the lateral difference of coated layer thickness is observed. An experimental study was performed to improve the coating quality. Coating speed and coating gap were selected as the experimental factors. A full factorial, statistical method was conducted to optimize the process conditions. Based on the results of repeated experiment, the lowest deviation of lateral thickness (700 nm, <10%) was achieved at 10 m/min coating speed and $300{\mu}m$ coating gap. This result has significance because such optimized process guideline can be utilized with all process improvement in various coating applications.

물질 보류 : 안료 코팅 처리를 위한 새로운 시도 (Material Retention: A Novel Approach to Performance of Pigment Coating Colors)

  • McKenzie, Ken;Rutanen, Anne;Lehtovuori, Jukka;Ahtikari, Jaana;Piilola, Teuvo
    • 한국펄프종이공학회:학술대회논문집
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    • 한국펄프종이공학회 2008년도 제33회 펄프종이기술 국제세미나
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    • pp.47-70
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    • 2008
  • Cost efficiency is today the primary requirement in the paper and board industry. This has led therefore, to a greater preponderance of products with specifically designed functionality to take account of current industry needs. Continually increasing machine coating speeds together with these new coating colour components have put more emphasis on the importance of the correct rheology and water retention of the coating colours to achieve good runnability and end product quality. In the coating process, some penetration of the aqueous phase, to the base paper or board must occur to anchor the pre-coating to the base or the topcoat to the pre-coat. The aqueous phase acts as a vehicle not only for the binder, but also for the other components. If this water or material penetration is not controlled, there will be excessive material shift from the coating colour to the base, before immobilization of the coating colour will stop this migration. This can result in poor machine runnability, unstable system and uneven coating layer, impacting print quality. The performance of rheology modifiers or thickeners on the coating color have tended to be evaluated by the term, "water retention". This simple term is not sufficient to explain their performance changes during coating. In this paper we are introducing a new concept of "material retention", which takes note of the total composition of the coating colour material and therefore goes beyond the concept of only water retention. Controlled material retention leads to a more uniform z-directional distribution of coating colour components. The changes that can be made to z-directional uniformity will have positive effects on print quality as measured by surface strength, ink setting properties, print gloss, mottling tendency. Optical properties, such as light scattering, whiteness and light fastness delivery should also be improved. Additionally, controlled material retention minimizes changes to the coating colour with time in re-circulation giving less fluctuation in quality in the machine direction since it more closely resembles fresh coating for longer periods. Use of the material retention concept enables paper and board producers to have more stable runnability (i.e. lower process costs), improved end product quality (i.e. better performance of used chemicals) and/or optimized use of coating colour components (i.e. lower total formulation cost)

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알루미늄 거푸집 표면코팅재가 콘크리트 표면품질에 미치는 영향 (The Effects of Surface Coating Material for Aluminum Form on Surface Quality of the Concrete)

  • 한천구;박재순
    • 한국건축시공학회지
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    • 제10권3호
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    • pp.57-64
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    • 2010
  • 본 연구는 알루미늄 거푸집 표면코팅재가 콘크리트 표면품질에 미치는 영향에 대하여 분석한 것이다. 콘크리트 표면형상에 미치는 알루미늄 거푸집 표면코팅재 변화의 영향에 따른 콘크리트 표면의 육안관찰시 전반적으로 전용횟수가 증가함에 따라 표면품질은 저하하는 것으로 나타났고, 치장합판(Plywood이하: PW)이 우수한 표면품질을 나타내었다. 에폭시(Epoxy :이하 EP) 수지의 경우는 박리제를 도포하였을 시 표면품질이 우수한 것으로 나타났다. 박리제 도포여부 및 전용횟수에 따른 콘크리트의 표면조도는 전용횟수가 증가함에 따라 가장 높은 표면조도 값을 나타내어 평활성이 불량한 것으로 나타났지만, EP와 PW의 표면조도 값은 가장 우수한 것으로 나타났다. 다만 EP의 경우는 박리제를 도포할 경우 표면조도 값이 낮게 나타났다. 박리제 도포여부 및 전용횟수에 따른 콘크리트의 공극갯수는 전반적으로 박리제를 도포할시 저감하는 것으로 나타났다.

IF 고강도 합금화 용융아연도금강판의 표면품질에 미치는 합금원소의 영향 (Effect of Alloy Elements on Galvannealed Coating Quality in IF High Strength Steels)

  • 전선호;진광근;신광수;손호상;김대룡
    • 대한금속재료학회지
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    • 제46권5호
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    • pp.289-295
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    • 2008
  • The effect of the alloy elements(Si/Mn) ratio on the coating quality including wettabilty with molten zinc, galvannealing kinetics and crater has been investigated in interstitial-free high strength steel(IFHSS) containing Si and Mn. When the Si/Mn ratio was below 0.75, IF-HSS exhibited a good wettability leading to a good galvannealed coating quality after annealing at $800^{\circ}C$ for 40s in $15%H_2-N_2$ mixed gas with dew point $-60^{\circ}C$. In contrast, the wettability and galvannealed coating quality were deteriorated in the Si/ Mn ratio above 0.75. It is shown that they have relevance to oxides forms by selective oxidation on the steel surface. The oxide particles dispersed on the steel surface with a surface coverage of below 40% resulted in good wettability and galvannealed coating quality. The oxide particle is mainly consisted of $Mn_2SiO_4$ with low contact angle in molten zinc. On the other hand, the continuous oxide layer on the steel surface, such as network- and film-type,caused to poor wettability and galvannealed coating quality. The coverage of oxide layer was above 80%, and its chemical species was $SiO_2$ with high contact angle in molten zinc. Consequently, the Si/Mn alloy ratio played an importance role in galvannealed coating quality of IF-HSS.

Gelatin Coating on Quality Attributes of Sausage during Refrigerated Storage

  • Shon, Jin-Han;Eo, Ji-Hyun;Choi, Yong-Hwa
    • 한국축산식품학회지
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    • 제31권6호
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    • pp.834-842
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    • 2011
  • Gelatin-based edible coating was used to reduce the oxidative degradation of low-fat sausages (LFSs) stored at $4^{\circ}C$ for 8 wk under vacuum packaging. The gelatin coating reduced thiobarbituric acid-reactive substances and peroxide value by 21.5 and 26.5%, respectively, compared with the controls. The moisture barrier effect was significantly better for the gelatin coating compared to the control. The gelatin coating reduced moisture loss in sausages by 32.6% over the control. However, the gelatin coating of sausages did not inhibit the growth of either the total plate counts or L. monocytogenes. Data show that gelatin can effectively be used as a natural antioxidative and moisture barrier coating to extend the quality and shelf life of sausages.