• Title/Summary/Keyword: coating binder

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Improving printability by designing a multi-layered coating structure (I) - The effect of binder properties in the pre-coating layer on the characteristics of the top-coating layer - (다층도공층의 설계에 의한 인쇄적성 개선 (제1보) - 프리코팅층의 바인더 물성이 탑코팅층의 특성에 미치는 영향 -)

  • Kim, Sun-Kyung;Won, Jong Myoung;Lee, Yong-Kyu
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.48 no.1
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    • pp.27-33
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    • 2016
  • This study was carried out in order to investigate the effect of binder properties in pre-coating layer on the characteristics of top-coating layer and print mottle of coated paper. Four different latices were used as a binder in pre-coating layer, and coating color prepared with a same formulation was applied for top-coating. The properties and print mottle of coated paper were evaluated. It was found that glass transition temperature (Tg) was the important factor to control the properties of pre- and top-coating layer. PPS roughness of coated paper was decreased and paper gloss was increased with applying binder which has lower Tg. Properties of top-coating layer were affected by the binder used in pre-coating layer. Print mottle of coated paper was improved with using binder which has lower Tg in pre-coating layer. These results indicate that final printability and properties of top-coating layer can be improved with using suitable binder in pre-coating layer.

Manufacturing of Multi-Layer Coated Paper with Eco-Friendly BioBinder for Cost Saving(2) - Application for Top-Coating Layer - (친환경 원가 절감형 바이오바인더를 이용한 다층 도공지 제조(제2보) - Top-coating층에 대한 적용 -)

  • An, Guk Heon;Choi, Ki Soon;Won, Jong Myoung;Lee, Yong Kyu
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.47 no.1
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    • pp.10-16
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    • 2015
  • Bio-binder is well known as a promising alternative binder for SB latex because it is eco-friendly and inexpensive, compared to synthetic latex. SB latex in top coating color was substituted with starch-based bio-binder to investigate its effects on the coating color and its coated paper properties. Bio-binder contributed to the increase of coating color viscosity, and the improvement of water retention. Most optical properties except opacity were deteriorated by the increase of bio-binder dosage. It was also found that the increase of bio-binder substitution in top coating color brought about the increase of roughness, and decrease of coated paper gloss, print gloss, dry and wet pick strength. However the stiffness and the ink set-off of the bio-binder coated paper were improved. Overall, mostly adverse effects of bio-binder on the properties of coating color and its paper were observed. Therefore, it is not recommended to use bio-binder as top coating color.

Manufacturing of Multi-Layer Coated Paper with Eco-Friendly Bio-Binder for Cost Saving (1) - Application for Pre-Coating Layer - (친환경 원가 절감형 바이오바인더를 이용한 다층 도공지 제조(제1보) - Pre-coating층에 대한 적용 -)

  • An, Guk Heon;Choi, Ki Soon;Won, Jong Myoung;Lee, Yong Kyu
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.46 no.6
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    • pp.63-70
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    • 2014
  • Part of SB latex in pre-coating color was substituted with newly developed starch-based bio-binder in order to investigate the effect of starch-based bio-binder in pre-coating color on the properties of coating color and coated paper. Smoothness and gloss of coated paper were decreased with the increase of bio-binder substitution ratio. Brightness and whiteness did not show the significant changes, but stiffness was improved with bio-binder. Ink set-off, dry-pick and wet pick were decreased with the increase of bio-binder substitution ratio. In general, when all SB latex is substituted with bio-binder, ink set-off, dry- and wet-pick were deteriorated. However, it was found that if the bio-binder substitution ratio is controlled below 50%, similar qualities with coated paper manufactured by the use of SB latex binder can be obtained.

Effect of Talc on Gravure Printability(II) -Effect of talc on binder reduction for matte grade production- (탈크가 그라비어 인쇄적성에 미치는 영향 제2보 - 탈크가 바인더 절감에 미치는 영향 -)

  • Cheong, Hee-Seok;Kim, Chang-Keun;Lee, Yong-Kyu
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.41 no.3
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    • pp.8-12
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    • 2009
  • According to a previous study, talc as a coating pigment can improve the viscosity and the water retention of coating color, the compressibility of coating layer, and hence gravure printability. Talc is also well known for its larger particle size than other pigments, which implies that less binder may be need due to its smaller specific surface area. This study investigated the possibility of reducing binder content for matte grade paper. Coating color was prepared with the Cotalc-2000, which showed the best properties in the previous study. The binder content was varied and the effect of binder content on the physical properties of coated paper and the gravure printability was investigated. It was shown that binder content could be reduced when talc was used as a coating pigment. The reduction in binder content did not influence gloss, roughness and the print density of coated paper but showed improvement in paper porosity, compressibility and missing dot.

The Effect of the Binder to Zeolite Thin Film Coating by Heat Treatment (열처리를 통한 제올라이트 박막 코팅 시 바인더의 영향)

  • Yoo, Young-Seok;Jo, Jun-Ho;Kim, I-Tae
    • Journal of the Korean institute of surface engineering
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    • v.46 no.6
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    • pp.277-282
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    • 2013
  • This study is an experimental attempt to confirm the binder effect of zeolite coating on glass plate by heat treatment. As a result, zeolite was successfully formed with low concentratios of pressure, whose concentration was effective in 10% or more for thin film zeolite coating. And as the content of the binder (TEOS) in mixed coating solution was higher, the zeolite was fastened better on the surface. Above 5% content of the binder in the coating solution, TEOS hindered zeolite synthesis of the precursor and brought to zeolite capacity decrease. Furthermore, when the concentration of the precursor, sedimentation rate of the precursor was higher and the coating efficiency is reduced thereby. Therefore, the most effective concentrations of the precursor and TEOS in the coating solution was 10% and 5%, respectively. It was concluded that zeolite coating is produced by heat treatment method after dipping without hydrothermal synthesis.

Comparison Study of Polymer and Ti Sol-Gel Carbon Coating on Ti for PEMFC Bipolar Plates (고분자전해질 연료전지용 Ti 분리판을 위한 고분자와 Ti Sol-Gel 탄소코팅의 비교 연구)

  • Won-Seog Yang;Jae-Ho Lee;Hee-Suk Roh;Ju-Hyun Yoo;Chul-Min Park;Su-Yeon Lee;Sung-Mo Moon
    • Corrosion Science and Technology
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    • v.22 no.6
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    • pp.447-456
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    • 2023
  • In this work, we performed a comparative study examining two coatings on Ti Gr.1 for use in fuel cell bipolar plates. The coatings consisted of carbon black as the conductor along with acrylic polymer and Ti Sol-Gel binder as the binder. Ti Sol-Gel that had precipitated as TiO2 in areas impregnated between carbon black gaps, thereby acting as a binder for carbon black and serving as a polymer coating. Neither of the coatings peeled off during the 90° bend test to check formability. The contact resistance of the TiO2 coating was found to be lower than that of the polymer binder coating. Moreover, due to coating shrinkage (denser) that occurred during the heat treatment process, the TiO2 binder coating showed almost the same level of corrosion resistance, as measured by potentiostatic and EIS tests, despite being thinner than the polymer coating. However, both the polymer binder coating and the TiO2 binder coating had many pores and irregularities internally (around 10 ~ 100 nm) and on the surface (0.1 ~ 2 ㎛). We considered that these pores and irregularities contributed to the lower corrosion resistance.

Manufacture of Multi-Layer Coated Paper with Eco-Friendly Starch Based Bio-Binder(1) - Application Possibility of Bio-Binder - (친환경 전분계 바이오 바인더를 이용한 다층 도공지 제조(제1보) - 바이오 바인더의 적용 가능성 -)

  • An, Guk Heon;Choi, Ki Soon;Won, Jong Myoung;Lee, Yong Kyu
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.44 no.5
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    • pp.32-38
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    • 2012
  • This study was carried out to elucidate the potential in substitution of SB latex with eco-friendly starch based bio-binder as a coating binder. The part of SB latex in coating color of pre- and top layer was substituted with starch based bio-binder in order to evaluate the characteristics of coating color and coated paper, and printability. The viscosity and water retention of coating color were increased by substitution of SB latex with starch based bio-binder. Roughness of coated paper was increased by substitution with starch based bio-binder, although there was not significant changes in roughness when SB latex is used as a binder in pre-coating color. Brightness and whiteness of coated paper were not affected, but opacity and print mottle were improved by substitution with starch based bio-binder. The interesting result observed was that dry-pick did not affected significantly, and ink set-off was improved by starch based bio-binder. It is expected that starch based bio-binder can be commercialized if the systematic further research works are carried out.

Effect of Coating Method on Properties of Polymer-Modified Paste (폴리머 시멘트 페이스트의 특성에 미치는 도포방법의 영향)

  • Joo Myung Ki;Lee Youn Su;Kim Youn Hwan;Han Jung Hyun
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.11a
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    • pp.803-806
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    • 2005
  • The effect of coating method and binder content on the tensile adhesion strength, water absorption and cl- penetration depth of polymer-modified pastes using redispersible polymer powders and ceramic powder are examined. As a result, the tensile adhesion strength of the polymer-modified pastes tend to increase with increasing binder content and: number of coating. The water absorption and cl- penetration depth of the polymer-modified pastes tend to decrease with increasing binder content and number of coating.

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Preparation of Hydrophobic Coating Layers Using Organic-Inorganic Hybrid Compounds Through Particle-to-Binder Process (유-무기 하이브리드 화합물과 Particle-Binder 공정을 이용한 소수성 코팅막 제조)

  • Hwang, Seung-Hee;Kim, Hyo-Won;Kim, Juyoung
    • Journal of Adhesion and Interface
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    • v.21 no.4
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    • pp.143-155
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    • 2020
  • Hydrophobic Organic-Inorganic (O-I) hybrid materials prepared by sol-gel process have been widely used at functional coating fields such as coatings for anti-corrosion, anti-icing, self-cleaning, anti-reflection. The key point for fabricating hydrophobic surface is to optimize the surface energy and roughness of the coating films. There are typical processes to control the surface energy and roughness which are 'In situ fabricating', 'Pre-fluorinating/Post-roughening', 'Pre-roughening/ Post-fluorinating'. In this study, particle-binder process was used for in-situ fabrication of hydrophobic coating films. Various O-I hybrid compounds prepared using several kinds of alkoxysilane compounds were used as a binder for silica nanoparticles at particle-binder process. To study effect of fluorine content and weight ratio of particle : binder on the hydrophobicity and surface morphology, Hydrophobic coating films were prepared onto glass substrate at various content of fluorine content of O-I hybrid binder and weight ratio of particle : binder. The coating films prepared using O-I hybrid binder (GPTi-HF10) having 10 wt% of fluorine content showed the highes water contact angle (107.52±1.6°). The coating films prepared at 1:3 weight ratio of GPTi-HF10 : silica nanoparticle exhibited the highest water contact angle (130.84±1.99°).

Application Technology of Environmental-friendly Starch-based Biobinder and Synthesized Binder in order to Substitute SB Latex for Paper Coating (1) - Application of Substitute Binder for Pre-coating Layer - (SB latex 대체용 친환경 전분계 바이오바인더 및 합성바인더의 적용 기술 개발 (제1보) - 대체용 바인더의 Pre-coating 적용 -)

  • Lee, Yong Kyu;Kim, Sun-Goo;Won, Jong Myoung;Kim, Young-Hun
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.47 no.5
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    • pp.134-140
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    • 2015
  • This study was carried out to evaluate whether EVAc, acryl latex and biobinder could substitute the part of SB latex for pre-coating color formula or not. Different coating colors prepared through the substitution of 30% SB latex with EVAc, acryl latex, and biobinder were applied for pre-coating layer. 100% SB latex is used as a binder for top coating color. The optical properties, gloss, roughness, stiffness, dry- and wet-pick strength were measured. There were no significant differences in the brightness, whiteness, opacity, roughness, ink set-off and gloss of paper coated with 5 different coating colors. However the stiffness, dry- and wet-pick strength were somewhat lower than those of conventional coating color which 100% SB latex was used as a binder. Although the part of SB latex could be substituted with EVAc, acryl latex and biobinder without sacrificing the qualities of coated paper. Further researches on the improvement of stiffness, dry- and wet-pick strength, and the optimization of rheology of coating color in order to improve the qualities of coated paper are strongly recommended.