• 제목/요약/키워드: coating amount

검색결과 588건 처리시간 0.025초

Protective SiC Coating on Carbon Fibers by Low Pressure Chemical Vapor Deposition

  • Bae, Hyun Jeong;Kim, Baek Hyun;Kwon, Do-Kyun
    • 한국재료학회지
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    • 제23권12호
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    • pp.702-707
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    • 2013
  • High-quality ${\beta}$-silicon carbide (SiC) coatings are expected to prevent the oxidation degradation of carbon fibers in carbon fiber/silicon carbide (C/SiC) composites at high temperature. Uniform and dense ${\beta}$-SiC coatings were deposited on carbon fibers by low-pressure chemical vapor deposition (LP-CVD) using silane ($SiH_4$) and acetylene ($C_2H_2$) as source gases which were carried by hydrogen gas. SiC coating layers with nanometer scale microstructures were obtained by optimization of the processing parameters considering deposition mechanisms. The thickness and morphology of ${\beta}$-SiC coatings can be controlled by adjustment of the amount of source gas flow, the mean velocity of the gas flow, and deposition time. XRD and FE-SEM analyses showed that dense and crack-free ${\beta}$-SiC coating layers are crystallized in ${\beta}$-SiC structure with a thickness of around 2 micrometers depending on the processing parameters. The fine and dense microstructures with micrometer level thickness of the SiC coating layers are anticipated to effectively protect carbon fibers against the oxidation at high-temperatures.

Tribological properties of sputtered boron carbide coating and the effect of $CH_4$ reactive component of processing gas

  • Cuong Pham Duc;Ahn Hyo-Sok;Kim Jong-Hee;Shin Kyung-Ho
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2003년도 학술대회지
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    • pp.78-84
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    • 2003
  • Boron carbide thin coatings were deposited on silicon wafers by DC magnetron sputtering using a $B_4C$ target with As as processing gas. Various amounts of methane gas $(CH_4)$ were added in the deposition process to better understand their influence on tribological properties of the coatings. Reciprocating wear tests employing an oscillating friction wear tester were performed to investigate the tribological behaviors of the coatings in ambient environment. The chemical characteristics of the coatings and worn surfaces were studied using X-ray Photoelectron Spectroscopy (XPS) and Auger Electron Spectroscopy (AES). It revealed that $CH_4$ addition to As processing gas strongly affected the tribologcal properties of sputtered boron carbide coating. The coefficient of friction was reduced approximately from 0.4 to 0.1, and wear resistance was improved considerably by increasing the ratio of $CH_4$, gas component from 0 to $1.2\;vol\;\%$. By adding a sufficient amount of $CH_4\;(1.2\%)$ in the deposition process, the boron carbide coating exhibited lowest friction and highest wear resistance.

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Hot-dipped Al-Mg-Si Coating Steel - Its Structure, Electrochemical and Mechanical Properties -

  • Tsuru, Tooru
    • Corrosion Science and Technology
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    • 제9권6호
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    • pp.233-238
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    • 2010
  • Hot-dipped Al-Mg-Si coatings to alternate Zn and Zn alloy coatings for steel were examined on metallographic structure, corrosion resistance, sacrificial ability, formation and growth of inter-metallic compounds, and mechanical properties. Near the eutectic composition of quasi-binary system of Al-$Mg_2Si$, very fine eutectic structure of ${\alpha}$-Al and $Mg_2Si$ was obtained and it showed excellent corrosion resistivity and sacrificial ability for a steel in sodium chloride solutions. Formation and growth of Al-Fe inter-metallic compounds at the interface of substrate steel and coated layer was suppressed by addition of Si. The inter-metallic compounds layer was usually brittle, however, the coating layer did not peel off as long as the thickness of the inter-metallic compounds layer was small enough. During sacrificial protection of a steel, amount of hydrogen into the steel was more than ten times smaller than that of Zn coated steel, suggesting to prevent hydrogen embrittlement. Al-Mg-Si coating is expected to apply for several kinds of high strength steels.

왁스코팅, 종이포장 및 필름포장이 온주밀감의 저장성에 미치는 영향 (Effects on Storage Life of Satsuma Mandarin as Affected by Wax-coating. Paper Packaging and Film Packaging)

  • 고정삼;김지용
    • 한국식품저장유통학회지
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    • 제5권2호
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    • pp.138-143
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    • 1998
  • The stowage effects of Satsuma mandarin(Citrus unshiu Marc. var. miyagawa) were investigated by selecting various pretreatmnents; non-tested, wax-coating, paper packaging, 0.02mm cryovac film packaging. Weight loss of film packaging was the lowest among that of others, but decay radio was increased highly at late stages of storage. Soluble solids, moisture content of peel and total sugar were maintained almost constant, but acid content, vitamin C and firmness were reduced gradually during storage at room temperature. For 100 days storage, losses from weight and decay of ton-treated, paper packaging, wax-coating and film packaging were 15.9%, 18.5%, 17.4% and 12.9%, respectively. Acid content was decreased loom 1.28% to 0.81∼0.91% after 100 days storage. Ethylene evolution was increased in a degree after 65 days storage, and the amount was increased repidly afer 115 days. it seemed to be derived from decayed fruits and physiological activities. CO2 content of inner part of fruits was increased between 40∼100 days after storage. Optimum storage period of early variety of Satuma mandarin was regarded for 100days on the basis of appeareance and taste.

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CrN과 TiN 코팅을 적용한 증기 발생기 세관의 프레팅 마모에 대한 연구 (A Study on Fretting Wear of CrN and TiN coated Tubes in a Nuclear Steam Generator)

  • 이영제;박정민;정성훈;김진선;박세민
    • Tribology and Lubricants
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    • 제24권5호
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    • pp.250-254
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    • 2008
  • The steam generator of nuclear power plant is composed with the bundles of long tubes. It is exposed fluid flow and weak in the vibration. The tubes are supported by anti-vibration bars. Due to vibration the wear damage is called as the fretting wear. It should be minimized for the safety of the plants. The hard coatings are very effective to reduce the amount of wear. The coatings of TiN and CrN are introduced in this study to protect the fretting surfaces. The tube-on-flat type tester was used for fretting wear tests. The results show that the wear amounts of the coated tubes were decreased depending on coating thickness. CrN was very effective to reduce the wear. In case of TiN the wear amounts were dependent on the coating thickness. Thick coating of TiN was very effective for wear resistance.

알루미늄 확산코팅재료의 주기산화 특성에 관한 연구 (A Study on the Cyclic Oxidation Properties of Aluminum Diffusion Coated Materials)

  • 강석철;민경만;김길무
    • 한국표면공학회지
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    • 제32권1호
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    • pp.49-60
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    • 1999
  • The protective oxide scales and coatings formed on high temperature materials must be preserved in high temperature atmosphere. And the thermal stresses induced by thermal cycling and the growth stresses by the formation of oxide scales can cause the loss of adherence and spalling of the oxide scales and coated layers. Among the coating processes Al diffusion coating is favored due to thermochemical stability and superior adherence in an hostile atmosphere. In this study, protective oxide forming element, Al was coated on Ni, Inconel 600 and 690 by diffusion coating process varying coating temperature and time. And the surface stability and adherence of oxide scales formed on those Al diffusion coated materials were evaluated by thermal cycling test. Al diffusion coated specimens showed superior cyclic oxidation resistance compared to bare ones and specimens coated for longer period had better cyclic oxidation resistance, due to the abundant amount of Al in the coated layer. Meanwhile Al diffusion coated Inconel 600 and 690 showed improved cyclic oxidation resistance by the effect of Al in the coated layer and Cr in the substrate. Comparing both Al diffusion coated Inconel 600 and 690, Al diffusion coated Inconel 690 maintained better adhesion between coated layer and substrate by virtue of the bridging effect resulting from the segregation of Cr in the interdiffusion zone.

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전투기 도장 제거용 로봇형 레이저 코팅 제거 시스템 도입 의사결정을 위한 증분분석 (Incremental Analysis for Introduction of Advanced Robotic Laser Coating Removal System for Depainting of Fighter Jets)

  • 이창용;박종훈
    • 산업경영시스템학회지
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    • 제45권4호
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    • pp.8-20
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    • 2022
  • The paint removal of fighter jets is just as important as the painting, because perfect paint removal ensures the quality of the exterior painting on the aircraft. However, the current conditions for paint removal work of the ROKAF's are poor. It is identified that the painting process currently implemented by the ROKAF is not only exposed to harmful compounds such as harmful dust and hexavalent chromium, but also consumes a lot of water. Thus, the introduction of advanced facility is considered. This study compares the fighter jets painting removal process currently applied by the Korean Air Force with the improved laser coating removal process of the US Air Force, and conducts an incremental analysis to perform economic analysis for the introduction of advanced facility. Four scenarios were envisioned on the premise of an increase in the number of fighters in the future, incremental analysis shows that laser coating removal method is advantageous in all scenarios. In addition, it is recommended that paint removal cycle keeps the current 12-year and the outsourcing amount to civilian depot is reduced.

철코팅 모래흡착제 제조 및 비소흡착 (Preparation of Iron-Coated Sand and Arsenic Adsorption)

  • 장윤영;김광섭;정재현;이승목;양재규;박준규
    • 대한환경공학회지
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    • 제27권7호
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    • pp.697-703
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    • 2005
  • 본 연구에서는 주문진사 입경, 일차 및 이차 코팅온도, 코팅시간, 및 초기 3가철 주입농도를 변화시키면서 철을 코팅시킨 모래흡착제(Iron-Coated Sand, ICS)를 제조하였다. ICS 제조의 최적조건은 코팅효율, 코팅된 철의 안정성, 및 비소제거능 으로부터 선정하였다. 철코팅 효율은 입경이 작은 모래를 지지체로 사용하고 일차코팅온도를 높여주었을 때 뚜렷이 향상되었다. 철의 코팅효율은 이차코팅온도 및 코팅시간에는 크게 영향을 받지 않았지만 As(V) 흡착능은 이차코팅온도가 증가됨에 따라 크게 감소하는 것으로 나타났다. 이러한 결과들을 고려하여 ICS의 최적 이차코팅 조건을 $150^{\circ}C$ 온도조건과 1시간의 가열시간으로 선정하였다. Fe(III) 주입농도 변화에 따른 철 코팅효율은 0.8 Fe(III) mol/kg sand 될 때 까지는 뚜렷이 증가하였지만 그 이상에서는 큰 차이가 없었다. 기리고 Fe(III) 주입농도를 증가시킬수록 As(V) 흡착능도 증가하였으며 0.8 Fe(III) mol/kg sand 조건에서 최대값을 보여주었다. 이차 코팅온도 및 시간은 ICS 안정성의 주요변수로서 코팅온도를 높이고 코팅시간을 길게 할수록 ICS로 부터 용출되는 철의 양은 감소하였다. ICS에 대한 As(V)의 흡착은 낮은 pH에서 흡착량이 증가하는 전형적인 음이온형 흡착경향을 보여서 ICS는 강한 산성을 띄는 오염수내에 함유된 As(V)를 제거하는데 적용이 가능함을 알 수 있었다.

나노크기 매킨나와이트로 코팅된 알루미나에 의한 아비산염의 제거 (Removal of Arsenite by Nanocrystalline Mackinawite(FeS)-Coated Alumina)

  • 이승열;강정천;박민지;양경희;정훈영
    • 한국광물학회지
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    • 제26권2호
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    • pp.101-110
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    • 2013
  • 나노크기 매킨나와이트(nanocrystalline mackinawite, FeS)는 높은 비표면적을 지닌 반응성 높은 광물로, 오염된 지하수나 토양의 복원을 위해 널리 사용된다. 또한 매킨나와이트는 혐기성 부식반응에 대해 열역학적으로 안정하고, 황산염 환원미생물의 대사에 의해 재생된다는 장점이 있다. 하지만 매킨나와이트 나노입자는 지하수 흐름에 의해 멀리 확산되거나 입자집적이 일어나 대수층 공극을 막는다. 따라서 현장복원을 위한 투과반응벽(permeable reactive barrier)의 설치를 위해서 나노크기 매킨나와이트에 대한 변형이 필요하다. 이를 위해 본 연구에서는 코팅법을 활용해 매킨나와이트 나노입자를 알루미나(alumina, $Al_2O_3$) 및 활성알루미나(activated alumina) 표면에 증착시켰다. 매킨나와이트의 코팅량은 pH에 따라 현저히 달랐으며, 두 종의 알루미나 모두 약 pH 6.9에서 최대 코팅이 관찰되었다. 이 pH에서 알루미나와 매킨나와이트는 반대의 표면전하(surface charge)를 띠어 두 광물 간 정전기적 인력이 발생하고, 이로 인해 효율적인 코팅이 일어났다. 이 pH에서 알루미나 및 활성 알루미나에 의한 코팅량은 각각 0.038 $mmol{\cdot}FeS/g$과 0.114 $mmol{\cdot}FeS/g$이었다. 혐기성 조건에서 코팅되지 않은 알루미나 및 활성 알루미나, 그리고 최적 pH에서 코팅된 알루미나 및 활성 알루미나를 사용해 아비산염(arsenite) 흡착실험을 수행했다. 코팅되지 않은 활성 알루미나는 코팅되지 않은 알루미나와 비교해 단위질량당 높은 아비산염의 제거를 보여주었으나, 매킨나와이트의 코팅에 의한 흡착량 증가를 보이지 않았다. 활성 알루미나는 높은 비표면적을 지니고 있어 반응성 높은 수산화작용기(hydroxyl functional group)가 다수 존재했고, 이로 인해 코팅된 매킨나와이트에 의한 아비산염의 제거가 중요하지 않았다. 반면 알루미나는 매킨나와이트 코팅에 의해 향상된 아비산염의 제거율을 보였는데, 이것은 알루미나에 존재한 수산화작용기가 아비산염과의 표면배위결합(surface complexation)에 소모되고, 코팅된 매킨나와이트에 의한 부가적인 흡착이 일어났기 때문이다. 코팅된 알루미나는 이전에 연구된 코팅된 실리카와 비교해보면 단위 비표면적당 매킨나와이트의 코팅량이 약 8배 높았으며, 더 높은 아비산염에 대한 흡착력을 보였다. 따라서 본 연구의 결과는 코팅된 알루미나는 투과반응벽의 설치에 적합한 물질이고, 특히 아비산염으로 오염된 지하수의 정화에 유용하게 적용될 수 있음을 지시하고 있다.

THE EFFECT OF GOLD ELECTROFORMING PROCEDURE ON GOLD-SILVER-PALLADIUM ALLOY

  • Hwang, Bo-Yeon;Kim, Chang-Whe;Lim, Young-Jun;Kim, Myung-Joo
    • 대한치과보철학회지
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    • 제45권3호
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    • pp.303-309
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    • 2007
  • Statement of problem. The effect of gold electroforming on gold alloy was not studied. Purpose. This in vitro study investigate the effect of gold electroforming on gold-silver-palladium alloy. Material and methods. Three pieces of gold strips had undergone the electroforming procedures on one side and then half of the side again electroformed. The set mode for this study was program 1 ($200{\mu}m$). And the processing time was 15min (1/20 time to form $200{\mu}m$ coping). The confocal laser scanning microscope (PASCAL 5, Carl Zeiss, Bernried, Germany) was used to measure the thickness of the pure gold layer electroformed on the gold strips. Half of the gold strip was coated two times with electroformed gold, and the other half one time. The data from the cone focal laser system was processed to get the vertical profile of the strips and the difference of the vertical height between the double coated and single coated layer was regarded as the thickness of the gold coating. The layer thickness value to built 3D image of the cone-focal laser was set $0.5{\mu}m$. Next to the measurement of the thickness of the coating, the Vicker's hardness test was done. It was performed on the double coated surface, single coated surface and non-coated surface (back side) three times each. Results. The mean thickness value gained from gold electroforming technique was measured to be $22{\mu}m$ for sample 1, $23{\mu}m$ for sample 2, $21{\mu}m$ for sample 3. In the same condition of time, power and the amount of electrolyte, the data showed no difference between samples. According to the results of variance analysis, the differences among the variations in number of coating were statistically insignificant (p>0.05), meaning that the two times of gold electroforming coating did not change the hardness of gold-silver-palladium alloy. Conclusion. The test of thickness of gold coating proved the coherency of the gold electroforming procedure, in other words, when the power, the exposed surface area, processing time and the amount of electrolytes were set same, the same thickness of gold would be coated on. The hardness test showed that the electroformed gold coating did not change the hardness of the gold-silver-palladium alloy when it is coated not more than $45{\mu}m$.