• Title/Summary/Keyword: coating amount

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Characterization of Plasma Sprayed $Cr_2O_3$ Coatings ($Cr_2O_3$계 용사분말의 제조조건 및 용사거리에 따른 플라즈마 용사 코팅층의 특성)

  • 김의준
    • Journal of Powder Materials
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    • v.6 no.3
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    • pp.224-230
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    • 1999
  • Oxide powders of $Cr_2O_3 \;and\;Cr_2O_3+3{\%}TiO_2$ were prepared by spray drying, plasma densification and fused+crushed processes. The oxide coating layers were made by plasma spray and characterized by microstructure, hardness, adhesion strength and relative density. The optimum spray distance for the high quality coatings by spraying dried powders was found to be 9cm. A small amount addition of $TiO_2\;in\;Cr_2O_3$ powder significantly improved coating characteristics by lowering the melting point of powders. The hardness and relative density of coating layers of the plasma densified powders were comparable to fused and crushed powders, however, the adhesion strength was much higher in the former case.

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Basic Study on Combustion Characteristics of Coaxial Premixed Burner with the Addition of $Al_2O_3$ Particles (산화 알루미나 입자 첨가에 따른 동축류 예혼합 연소기의 연소 특성 기초연구)

  • Park, Seung-Il;Kim, Go-Tae;Kim, Nam-Il
    • Journal of the Korean Society of Combustion
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    • v.16 no.1
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    • pp.58-65
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    • 2011
  • Thermal spray technology has been used in many industrial application. Especially, thermal spray coating have been employed with the purposes of achieving better resistances in abrasion, heat and corrosion. In the previous studies on the thermal spray coating, thermal spray characteristics from the perspective of combustion engineering have not been investigated sufficiently, while the material characteristics of the coated substrates have been investigated widely. In this study, the effect of spray particles on the flame behavior was experimentally investigated. The amount of the injected particles was measured using the light scattering method and the temperature of the particles was estimated using a two-color method. Various flame-spray interactions were observed and it was found that the high temperature zone near the flame is elongated by particles density. Based on these results, the applicability of the light scattering method and the two-color method was discussed.

Zirconia Coating of SiC Whiskers Using the Aqueous Solutions of Zr(SO4)2 ($Zr(SO_4)_2$ 수용액을 이용한 SiC 휘스커의 지르코니아 코팅)

  • Kim, Duk-Jun;Kim, Hwan
    • Journal of the Korean Ceramic Society
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    • v.33 no.12
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    • pp.1380-1386
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    • 1996
  • The effects of urea addition and reaction conditions were examined in the prepareation of zirconia coated SiC whiskers through surface precipitation taking place during high-temperature aging of Zr(SO4)2 solutions containing the whiskers. More dense zirconia-hydrate was precipitated on the surfaces of the whiskers in the presence of urea. The ratio of the concentration of Zr(SO4)2 to the amount of added whiskers was the most important factor to confine the precipitation of zirconia-hydrate only at the surfaces of the whiskers The from of the coating layers was unchanged after heat-treatment leading to the dehydration and crystallization of the layers.

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The effect of coating condition of milling cutter on cutting force increase rate (밀링 공구의 코팅 조건이 절삭력 증가율에 미치는 영향)

  • 문창성;김준현;최석우;김주현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.95-100
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    • 2001
  • Recently, coated milling cutters are widely used for improving the productivity of cutting processes through high speed cutting and longer tool life. In metal cutting, cutting force increase rate is important factor to diagnose the cutting conditions because the amount of tool wear directly influences the cutting forces. As the cutting length increases, the worn cutter increases the cutting forces. In this study, the effect of coating process of end milling cutter on the cutting performance, especially on the cutting force increase rate, is investigated. The results acquired through the cutting test measuring cutting force increase rate show that not only the injection quantity of $N_2$ and Ar but also mean temperature influence the cutting force increase rate during the end milling process.

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Influence of Orgnainc Pigment Addition on Surface Properties of Coating Layer (유기안료의 첨가가 도공층의 표면특성에 미치는 영향)

  • 정경모;이용규
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.36 no.2
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    • pp.47-53
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    • 2004
  • In this experiment the effects of the packing structure of pigment on the surface characteristics (smoothness and gloss) of coated paper are studied. Four different kinds of inorganic pigments(clay), ground calcium carbonate(GCC), two of precipitated calcium carbonates(PCC), and two organic pigments(solid bead and hollow type) were used. The method of measuring the relative sediment volume(RSV) was used to analyze the packing structure of coating layer. The relative sediment volume was measured, using the pressure dewatering dry-cake method(PDDM) and centrifuge method. Also, the particle size distribution of coating pigment was determined. The results showed that small amount of organic pigment, added to inorganic pigment, improved smoothness and its effect was greater when GCC was used as inorganic pigment. The efficiency of organic pigment depended upon the inorganic pigment since the organic pigment is packed in the pores formed by the inorganic pigment.

Charactristice of a colored Galvanized Coating using Ti-Zn Alloy System (Zn-Ti계용융아연 도금강판의 착색화 특성)

  • 전선호
    • Journal of the Korean institute of surface engineering
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    • v.30 no.5
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    • pp.320-332
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    • 1997
  • The development of colored surface on zinc coating by the oxidation of a melten alloy of zinc with a minor amount of oxygen-avid additive such as tianium has been studied. Using a galvanizing Zinc alloy containing 0.1 to 0.3wt%Ti, gold, purple or blue color was developed clearly and stably, depending upon the extent of oxidation, by air cooling after hot dipping in a bath at temperature of $550^{\circ}C$ to $600^{\circ}C$. The source of the color is light interference with surface oxide layer. THe final color depends on the thickness of the color depends on the thickness of $TiO_2$, played So compositing, temperature and time at elevated temperature after are all controlling variables. Since oxidation film such as $TiO_2$ played role of passivation film, the corrosion resistance in a colored galvanized steel sheet. It is also thought that surface oxide layer of $TiO_2$ inhibited dissolution of the coating layer.

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Synthesis of PSSQs Siloxane Resin Polymer Using Monomolecular Fluoro Silane

  • Bae, Jae Young;Mun, Han Jun;Kim, Tae Ho;Park, Hyun Ho
    • Elastomers and Composites
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    • v.55 no.2
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    • pp.103-107
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    • 2020
  • Herein, resin-formed polysilsesquioxanes (PSSQs) were synthesized using monomolecular fluoro silane as a precursor. The synthesized PSSQs exhibited anti-smudge performance and were used as coating liquid. Two structures were acquired by controlling the amount of the silane precursor and the K2CO3 catalyst; these materials were used to prepare the anti-smudge coating liquid solution. The synthesized product was analyzed by various methods such as nuclear magnetic resonance spectroscopy, X-ray diffraction analysis, gel permeation chromatography, and water contact angle measurement. The results confirmed that the as-synthesized PSSQs exhibited the ladder structure and had a molecular weight of 5,117 g/mol and water contact angle of 102.31°.

Marine Plant Adhesion Properties of Porous Concrete Using Specially Treated Granular Fertilizer (특수처리 입상비료를 이용한 포러스콘크리트의 해양식물 부착특성에 관한 연구)

  • Lee, Byung-Jae;Park, Seong-Bum;Lee, Jun;Son, Sung-Woo;Cho, Kwang-Yeon
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.11a
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    • pp.893-896
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    • 2006
  • This study examined plant adhesion characteristics of the porous concrete that used specially treated granular fertilizer for field application, which was used for the restoration of the marine ecosystem. The results of the experiment showed that nutrient eruption amount, the destruction and dissolution ratio tended to decrease when the coating thickness was increased. The void ratio and compressive strength tended to decrease when the specially treated granular fertilizer mixing ratio was increased. According to these results, the appropriate thickness of coating for cement coated granular fertilizer was 1.0mm. The adhesion ability of marine plant to porous concrete was superior when the cement coated granular fertilizer was mixed. Therefore, the appropriate cement coated granular fertilizer mixing ratio of 20% with a coating thickness of 1.0mm is thought to be a factor when considering the strength of the porous concrete for marine ecosystem restoration and the adhesion characteristics of marine plant.

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Effects of Powder Mixing on the Mechanical Properties of Thermally Sprayed WC-Co-Cr Coating Layers (WC-Co-Cr 용사코팅시 분말의 혼합이 코팅층의 기계적 특성에 미치는 영향)

  • Lee, Chang Woo;Han, Jun Hyun;Shin, Myung Chul;Kwun, S.I.
    • Korean Journal of Metals and Materials
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    • v.47 no.5
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    • pp.290-296
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    • 2009
  • We report on the effects of mixing of powders with various particle sizes on fracture toughness and wear resistance of thermally sprayed WC-10Co-4Cr coating layers fabricated by HVOF (high-velocity oxygen fuel) process. The size and the mixing ratio of powders were changed in order to get high fracture toughness and wear resistance. The mixing of small amount of coarse powders with fine powders resulted in the highest fracture toughness and wear resistance due to the lowest porosity in coating layers.

Preparation and characterization of silver nanowire transparent electrodes using shear-coating (Shear-coating을 사용한 은 나노와이어 투명 전극 제조 및 특성 분석)

  • Cho, Kyung Soo;Hong, Ki-Ha;Park, Joon Sik;Chung, Choong-Heui
    • Journal of the Korean institute of surface engineering
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    • v.53 no.4
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    • pp.182-189
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    • 2020
  • Indium tin oxide (ITO) used a transparent electrode of a photoelectric device has a low sheet resistance and a high transmittance. However, ITO is disadvantageous in that the process cost is expensive, and the process time is long. Silver nanowires (AgNWs) transparent electrodes are based on a low cost solution process. In addition, it has attracted attention as a next-generation transparent electrode material that replaces ITO because it has similar electrical and optical characteristic to ITO, it is noted as a. AgNW thin films are mainly produced by spin-coating. However, the spin-coating process has a disadvantage of high material loss. In this study, the material loss was reduced by using about 2~10 ㎕ of AgNW solution on a (25 × 25) ㎟ substrate using the shear-coating method. It was also possible to align AgNWs in the drag direction by dragging the meniscus of the solution. The electro-optical properties of the AgNW thin film were adjusted by changing the experimental parameters that the amount of AgNWs suspension, the gap between the substrate and the blade, and the coating speed. As a result, AgNW thin films with a transmittance of 90.7 % at a wavelength of 550 nm and a sheet resistance of 15 Ω/□ was deposited and exhibited similar properties to similar AgNW transparent electrodes studied by other researchers.