• Title/Summary/Keyword: circulating fluidized bed

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DISCRETE PARTICLE SIMULATION OF DENSE PHASE PARTICULATE FLOWS

  • Tsuji Y.
    • 한국전산유체공학회:학술대회논문집
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    • 2005.10a
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    • pp.11-19
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    • 2005
  • First, methods of numerical analysis of gas-particle flows is classified into micro, meso and macro scale approaches based on the concept of multi-scale mechanics. Next, the explanation moves on to discrete particle simulation where motion of individual particles is calculated numerically using the Newtonian equations of motion. The author focuses on the cases where particle-to-particle interaction has significant effects on the phenomena. Concerning the particle-to-particle interaction, two cases are considered: the one is collision-dominated flows and the other is the contact-dominated flows. To treat this interaction mathematically, techniques named DEM(Distinct Element Method) or DSMC (Direct Simulation Monte Carlo) have been developed DEM, which has been developed in the field of soil mechanics, is useful for the contact -dominated flows and DSMC method, developed in molecular gas flows, is for the collision-dominated flows. Combining DEM or DSMC with CFD (computer fluid dynamics), the discrete particle simulation becomes a more practical tool for industrial flows because not only the particle-particle interaction but particle-fluid interaction can be handled. As examples of simulations, various results are shown, such as hopper flows, particle segregation phenomena, particle mixing in a rotating drum, dense phase pneumatic conveying, spouted bed, dense phase fluidized bed, fast circulating fluidized bed and so on.

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Analysis of Fluidization in a Fluidized Bed External Heat Exchanger using Barracuda Simulation (바라쿠다 시뮬레이션을 이용한 유동층 외부 열교환기의 유동해석)

  • Lee, Jongmin;Kim, Dongwon;Park, Kyoungil;Lee, Gyuhwa
    • Korean Chemical Engineering Research
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    • v.58 no.4
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    • pp.642-650
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    • 2020
  • In general, the circulation path of the fluidized particles in a CFB (Circulating Fluidized Bed) boiler is such that the particles entrained from a combustor are collected by a cyclone and recirculated to the combustor via a sealpot which is one of non-mechanical valves. However, when a fluidized bed heat exchanger (FBHE) is installed to additionally absorb heat from the fluidized particles, some particles in the sealpot pass through the FBHE and then flow into the combustor. At this time, in the FBHE operated in the bubbling fluidization regime, if the heat flow is not evenly distributed by poor mixing of the hot particles (800~950 ℃) flowing in from the sealpot, the heat exchanger tubes would be locally heated and then damaged, and the agglomeration of particles could also occur by formation of hot spot. This may affect the stable operation of the circulating fluidized bed. In this study, the unevenness of heat flow arising from structural problems of the FBHE of the domestic D-CFB boiler was found through the operating data analysis and the CPFD (Computational Particle Fluid Dynamics) simulation using Barracuda VR. Actually, the temperature of the heat exchanger tubes in the FBHE showed the closest correlation with the change in particle temperature of the sealpot. It was also found that the non-uniformity of the heat flow was caused by channeling of hot particles flowing in from the sealpot. However, it was difficult to eliminate the non-uniformity even though the fluidizing velocity of the FBHE was increased enough to fluidize hot particles vigorously. When the premixing zone for hot particles flowing in from the sealpot is installed and when the structure is changed through the symmetrization of the FBHE discharge line for particles reflowing into the combustor, the particle mixing and the uniformity of heat flow were found to be increased considerably. Therefore, it could be suggested that the structural modification of the FBHE, related to premixing and symmetric flow of hot particles, is an alternative to reduce the non-uniformity of the heat flow and to minimize the poor particle mixing.

Hydrodynamic Properties of Interconnected Fluidized Bed Chemical-Looping Combustors (상호 연결된 유동층 매체 순환식 연소로의 수력학적 특성)

  • Son, Sung Real;Go, Kang Seok;Kim, Sang Done
    • Korean Chemical Engineering Research
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    • v.48 no.2
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    • pp.185-192
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    • 2010
  • The chemical-looping combustion(CLC) has advantages of no energy loss for separation of $CO_2$ without $NO_x$ formation. This CLC system consists of oxidation and reduction reactors where metal oxides particles are circulating through these two reactors. In the present study, the reaction kinetic equations of iron oxide oxygen carriers supported on bentonite have been determined by the shrinking core model. Based on the reactivity data, design values of solid circulation rate and solids inventory were determined for the rector. Two types of interconnected fluidized bed systems were designed for CLC application, one system consists of a riser and a bubbling fluidized bed, and the other one has a riser and two bubbling fluidized beds. Solid circulation rates were varied to about $30kg/m^2s$ by aeration into a loop-seal. Solid circulation rate increases with increasing aeration velocity and it increases further with an auxiliary gas flow into the loop-seal. As solid circulation rate is increased, solid hold up in the riser increases. A typical gas leakage from the riser to the fluidized bed is found to be less than 1%.

Analysis of Oxygen Combustion Characteristics of a Low Grade Coal Using IEA-CFBC Model (IEA-CFBC 모델을 이용한 저급탄의 순산소 연소 특성 분석)

  • Gwak, You Ra;Kim, Ye Bin;Keel, Sang In;Yun, Jin Han;Lee, See Hoon
    • Korean Chemical Engineering Research
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    • v.56 no.5
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    • pp.631-640
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    • 2018
  • The application of an oxy-combustion circulating fluidized bed combustor (Oxy-CFBC) for low grade coals has recently developed in the world to meet the continuous increase of energy demand and to achieve the reduction of greenhouse gases. Since demo plants for Oxy-CFBC have been developed, the combustion properties of Oxy-CFBC in various operation conditions, such as gas flow rates, combustion temperature, fuel, and so on, should be investigated to develop design criteria for a commercial Oxy-CFBC. In this study, a computational simulation tool for Oxy-CFBC was developed on the basis of the IEA-CFBC (International Energy Agency Circulating Fluidized Bed Combustor) model. Simulation was performed under various conditions such as reaction temperature ($800^{\circ}C{\sim}900^{\circ}C$), oxygen contents (21%~41%), coal feeding rate, Ca/S mole ratio (1.5~4.0), and so on. Simulation results show that the combustion furnace temperature is higher in oxy 1 than air fired. However, the temperature gradient tended to decrease with increasing oxy mixing percent. In case of $SO_x$, the higher the Ca/S mole ratio and oxy mixing percent, the higher the desulfurization efficiency.

The Effect of Borax Solution on the Reduction of Fine Particles in Flue Gas at a Commercial Circulating Fluidized-bed Boiler Firing Bituminous Coal (순환 유동층 보일러에서 석탄 연소 시 Borax Solution이 연소 배가스중 미세먼지 저감에 미치는 영향)

  • Park, Jae Hyeok;Lee, Dong-Ho;Bae, Dal-Hee;Choi, Yu Jin;Ryu, Hwan-Woo;Kim, Ji-Bong;Han, Keun Hee;Shun, Dowon
    • Korean Chemical Engineering Research
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    • v.57 no.4
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    • pp.492-500
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    • 2019
  • In this study, the effect of chemical additives on the reduction of fine particles was identified in $9.2MW_e$ commercial scale circulating fluidized bed boiler firing bituminous coal. Futhermore, a simple and effective method of fine particle collection has been developed to collect the fine particles of the boiler during fossil fuel combustion. Chemical additives were used to reduce particles below 10 PM in the flue gas, and borax solution was used as a chemical additive. In order to identify the particle behavior of PM 10 or less among the collected fine particles, it was analyzed through particle size analyzer and SEM analysis. The Borax solution tends to absorb molten mineral in the flue gas and make fine particles grow. As a result, it was analyzed that particles smaller than $10{\mu}m$ were reduced by using borax solution.

Distribution and Evaluation of Rare Earth Elements contained in Coal Ashes from Korea Circulating Fluidized Bed Combustion (CFBC) (국내 순환유동층보일러 석탄재의 희토류 분포 특성 및 평가)

  • Kim, Young-Jin;Baek, Chul-Seoung;Seo, Jun-Hyung;Choi, Moon-Kwan;Cho, Kye-Hong;Ahn, Ji-Whan
    • Resources Recycling
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    • v.27 no.6
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    • pp.68-75
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    • 2018
  • The rare earth elements (REE) contents in coal ashes generated from domestic circulating fluidized bed combustion (CFBC) were identified for evaluating the exploitation possibilities for recovering rare earth elements. Total REE contents for all of the samples in this study ranged from 82.2 ~ 311.7 ppm, much lower than the 403.5 ppm given on the average value of world coal ash. As a result of analysis using REE concentration and Outlook coefficient, six types of coal ashes falls in the unpromising area (I). These results suggest that it is difficult to recover rare earth element from coal ashes at this stage. It has been confirmed that to recover rare earth elements in coal ashes, research on the pretreatment and concentration process for critical REE is requirement.

Oxy Combustion Characteristics of Anthracite in a 100 kWth Circulating Fluidized Bed System (100 kWth 급 순환유동층 시스템에서 무연탄 순산소연소 특성 연구)

  • Moon, Ji-Hong;Jo, Sung-Ho;Mun, Tae-Young;Park, Sung-Jin;Kim, Jae-Young;Nguyen, Hoang Khoi;Lee, Jae-Goo
    • Korean Chemical Engineering Research
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    • v.57 no.3
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    • pp.400-407
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    • 2019
  • Oxy-combustion with a circulating fluidized bed (Oxy-CFBC) technology has been paid attention to cope with the climate change and fuel supply problem. In addition, Oxy-CFBC technology as one of the methods for carbon dioxide capture is an eco-friendly that can reduce air pollutants, such as $SO_2$, NO and CO through a flue gas recirculation process. The newly developed $100kW_{th}$ pilot-scale Oxy-CFBC system used for this research has been continuously utilizing to investigate oxy-combustion characteristics for various fuels, coals and biomasses to verify the possibility of fuel diversification. The anthracite is known as a low reactivity fuel due to a lot of fixed carbon and ash. Therefore, this study aims not only to improve combustion efficiency of an anthracite, but also to capture carbon dioxide. As a result, compared to air-combustion of sub-bituminous coal, oxy-combustion of anthracite could improve 2% combustion efficiency and emissions of $SO_2$, CO and NO were reduced 15%, 60% and 99%, respectively. In addition, stable operating of Oxy-CFBC could capture above 94 vol.% $CO_2$.

Reaction Characteristics of Desulfurization and Reduction of Calcium Oxide in a Circulating Fluidized Bed (순환유동층에서 석회석에 의한 탈황과 환원반응 특성)

  • 배달희;류호정;선도원;이창근;손재익;이동규
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 2002.05a
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    • pp.219-222
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    • 2002
  • 석탄연소 순환유동층 연소로에서 석회석을 이용한 SO$_2$의 제거는 이미 기술적으로 입증된 방법이다. 연소로에 투입된 석회석은 식(1)과 같은 소성반응을 거친 후 CaO로 변화하며 식(2)와 같은 황화(sulfation)반응에 의해 SO$_2$를 흡수하여 CaSO$_4$ 형태로 변화한다.(중략)

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A Study on Performance of the Circulating Gas-Solid Fluidized Bed Heat Exchanger with Multiple Vertical Tubes (다관형 가스-고체입자 순환유동층 열교환기의 성능 연구)

  • 박상일;최경빈;고창복;김정근
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 2002.05a
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    • pp.3-8
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    • 2002
  • 산업체에서 배출되는 여러 가지 배가스에는 부식성 오염물질을 함유한 경우가 많다. 따라서 이러한 배가스로 부터의 폐열회수를 위하여 부식성 오염물질에 의한 열교환기에서의 파울링의 문제점을 해결할 필요가 있다. 세라믹과 같은 고체입자는 대개 내식성이 강하므로 부식성의 배가스에 사용이 가능하고 유동층 열교환기에서는 고체입자의 비표면적이 매우 크므로 전열효율이 매우 높은 것이 특징이다.(중략)

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Study of Circulating Fluidized Bed Coal Combustion (순환유동층 석탄 연소특성 연구)

  • 선도원;배달희;한근희;손재익;위영호;이정수;김종영
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 1995.11a
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    • pp.19-22
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    • 1995
  • 순환유동층 연소기술은 다양한 성상의 연료를 저공해 고효율로 연소할 수 있는 우수한 연소방식으로 재래의 기포유동층 연소방식에서 부터 고효율, 대용량으로 확장되어 발전 및 열병합, 소각, 또는 복합발전에 적용되는 차세대 연소기술이다 [1,2]. 국내에는 1980년 중반이후 현재까지 약 10여기의 보일러가 도입되었으며, 경제성 및 관리체계의 우수성을 인정받아 확대 보급될 전망이다.

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