• Title/Summary/Keyword: chlorine bypass system-dust

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Physical and Chemical Properties of Chlorine Bypass System-Dust from Cement Manufacturing (시멘트 생산 시 발생하는 Chlorine Bypass System-dust의 물리 및 화학적 특성)

  • Han, Min-Cheol;Lee, Dong-Joo
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.4
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    • pp.310-315
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    • 2019
  • This study conducted a series of studies to find alternative ways to use Chlorine Bypass System-dust(CBS-dust) in cement production. The results of engineering characteristics of CBS-dust are summarized as follows. First of all, the density of CBS-dust is 2.40, lighter than cement and the pH was 12.50 which was strong alkaline. In terms of particle size, it was 11.70 ㎛ which was finer than cement. With chemical properties, calcium oxide(CaO) was the highest as 35.10%, potassium oxide(K2O) was 32.43%, potassium chloride(KCl) was 19.46%, sulfur oxide(SO3) was 6.81%, and the remaining chemical components are SiO2, Fe2O3, Al2O3, MgO, and the like. Therefore, if CBS-dust is used as early-strength chemical admixtures in the concrete secondary products that use a large amount of mineral admixtures without rebar, it can be an effective method for increasing the strength of concrete as an alkali activator and preventing early-frost damage of Cold Weather Concrete.

Rheology Characteristics of Cement Paste with Blast Furnace Slag Depending on CBS-Dust Contents (CBS-Dust 치환율에 따른 고로슬래그 미분말을 함유한 시멘트 페이스트의 레올로지특성)

  • Park, Byoung-Joo;Sin, Se-Jun;Lee, Dong-Joo;Kim, Jong;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.06a
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    • pp.144-145
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    • 2020
  • Recently, the cement industry has been using various wastes as raw materials and fuel for cement as an eco-friendly business. However, most of these waste resources contain large amounts of chloride and alkali, which are concentrated in manufacturing facilities and adversely affect cement production products. Accordingly, in the cement production process, the chlorine ion contained in cement is managed by introducing the Chlorine Bypass System (CBS) into the manufacturing facility and releasing the dust. However, the processing volume of CBS-Dust has been limited due to the shortage of domestic processing companies, and the cost has also been raised, requiring measures to be taken in dealing with CBS-Dust. In this study, rheological properties of CBS-Dust incorporated paste are tested. With the increase of CBS-Dust, flow was decreased due to enhanced viscosity.

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Engineering Characteristics of Blast Furnace Slag Cement Mortar Using Chlorine Bypass System-Dust as Alkali Activator (Chlorine Bypass System-Dust를 알칼리 자극제로 사용한 고로슬래그 시멘트 모르타르의 공학적 특성)

  • Han, Min-Cheol;Lee, Dong-Joo
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.2
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    • pp.235-244
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    • 2020
  • This study conducted a series of studies to offer a novel method of using CBS-dust that produced as by-product in the manufacture of cement. Four different contents of BS and CBS-dust were adopted for test parameters of this study. Mortar with 50% of W/B was fabricated. First, in the case of the fresh mortar, the flow decreased as the CBS-dust replacement rate increased, but the binder composition ratio BS 45% and 65% showed higher fl ow than Pl ain when repl acing CBS-dust 5%. In the case of air content, overall, the tendency was proportional to the CBS-dust replacement rate, and chloride tended to exceed the reference value at all replacement rates except for the CBS-dust 0% replacement. The compressive strength of the hardened mortar shows the resul t that the strength is improved when the CBS-dust is repl aced by 5% to 10%, and the CSH gel and structure formation is confirmed by microstructure analysis through the hydration reaction when the CBS-dust is replaced. Therefore, for a given condition CBS-dust is used as a early-strength admixture in a concrete secondary product that uses a large amount of admixture without reinforcing bars it can be an effective method for enhancing the strength of concrete as an alkali activator.

Properties of Hardened Mortar Using Chlorine By-pass System Dust a Cement Substitution of Cement (CBS Dust를 시멘트 대체재로 활용하는 모르타르의 경화 특성)

  • Lee, Young-Jun;Lee, Hyuk-Ju;Hyun, Seung-Yong;Kim, Min-Sang;Lee, Dong-Joo;Han, Min-Cheol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.11a
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    • pp.167-168
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    • 2018
  • In this study, use to CBS Dust as substitution of cement was explored. And the CBS Dust was intended to be used as a cement substitute, and the possibility as a potential water hardness stimulant for BS was investigated. Test results indicated that it can be used in with BS for a potential hydroponic stimulant.

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Mechanical Properties of Concrete Containing Blast Furnace Slag according to CBS Dust Replacement Ratio (CBS Dust 치환율에 따른 고로슬래그 다량치환 콘크리트의 역학적 특성)

  • Sin, Se-Jun;Han, Jun-Hui;Lee, Young-Jun;Lee, Dong-Joo;Lee, Jun-Seok;Han, Min-Cheol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.38-39
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    • 2019
  • Mechanical properties of concrete containing furnace slag according to the CBS Dust Replacement Ratio were analyzed. The experimental study found that the compressive strength was excellent in the early age when the CBS Dust was replaced, and the drying shrinkage was excellent, and the replacement of CBS Dust 5% on the concrete containing the furnace slag would have a positive effect.

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Analysis of Chemical Components and Microstructure Characteristics of CBS Dust (CBS-Dust의 화학성분 및 미세구조 특성 분석)

  • Han, Jun-Hui;Lee, Young-Jun;Hyun, Seung-Yong;Lee, Dong-Joo;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2019.05a
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    • pp.180-181
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    • 2019
  • In this study, in order to find new uses for CBS dust, the chemical components of CBS dust were analyzed and effectively proposed a method. Chemical analysis shows that CBS dust contains a large amount of alkali in addition to chloride therefore, if CBS dust is used for secondary concrete products that use high amounts of mixed materials without rebars, it will be found that it can be used effectively for enhancing strength by active alkali.

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Effect of CBS-dust replacement rate on the Qualities of High Volume GGBFS Cement Bricks (CBS-dust 치환에 따른 고로슬래그 다량치환 시멘트 벽돌 품질에 미치는 영향)

  • Han, Jun-Hui;Han, Soo-Hwan;Kim, Su-Hoo;Yoon, Chi-Whan;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.11a
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    • pp.105-106
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    • 2021
  • This study examines the performance of CBS-Dust for the utilization of cement bricks as alkali stimulants for furnace slag replacement binders. It converts the CBS-Dust substitution rate and the excess slag substitution rate. According to the analysis, when replacing CBS-Dust with 65~70 % of BS substitution rate and 7.5~10 % of CBS-Dust, it shows excellent performance as an alkali stimulant of BS' potential hydrophobic reaction, and it is expected to be effective for secondary products of BS replaced in large quantities.

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Fundamental Properties of High Strength Concrete Containing Blast Furnace Slag Using CBS-Dust as Admixture (CBS-Dust를 혼화재로 사용한 고로슬래그 미분말 함유 고강도 콘크리트의 기초적 특성)

  • Sin, Se-Jun;Han, Soo-Hwan;Lee, Dong-Joo;Kim, Jong;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.06a
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    • pp.62-63
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    • 2020
  • In this study, fundamental properties of high strength concrete containing blast furnace slag are investigated analyzed according to CBS-Dust replacement rate. As the CBS-Dust replacement rate increased, air content, fluidity and strength decreased, but concrete with 5~10 % of CBS-Dust showed excellent compressive strength in its early age. Therefore, 5~10 % substitution of CBS-Dust on high strength concrete containing blast furnace slag will have a positive effect on reducing waste disposal cost and improving the strength.

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