• Title/Summary/Keyword: chipping

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Optimal Air Jet System Design for the Turning of Hardened Material (고경도재료 선삭시 최적 에어제트 냉각시스템 설계)

  • 정보구
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.58-62
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    • 1996
  • In case of hard turning, tool wear is acclerated by heat. So we intend to decrease tool wear by using an air-jet cooling system. Before constructing the air-jet cooling system, no chipping conditions were selected through a statistical method, so called 'Taguchi method', and then the air-jet cooling system was developed by synthesizing and analyzing the results of experimental data through Taguchi method. The air-jet cooling system actually reduced flank wear of TiN coated tool by 25%.

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Wear of Partially Coated Tool in Interrupted Cutting (부분 피복된 HSS 공구의 단속절삭시의 마멸)

  • 김동욱;조용주;지용권;류병진
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.67-72
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    • 1994
  • Tool test was conducted to investigate the were process of only flank face TiN coated HSS tool in interrupted cutting for variuos cutting speeds and feed rates. Flank wear was caused by microchipping at the cutting edge. At high cutting speed, the which was formed as a result of diffusion and abrasion lowered cutting edge and influenced flank were. Flank wear due to chipping was little influenced by cutting speed.

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고속 가공을 위한 연속 나선형 공구 경로의 생성

  • 이응기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.208-208
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    • 2004
  • 공작기계와 절삭 공구의 발달로 고속 가공(high speed machining)의 도입이 가속화되고 있다. 고속 가공은 소재 제거율(MRR; material removal rate)을 향상시킴으로써 생산비용 및 생산 시간의 단축이 가능하며, 소경 공구를 이용한 고속 고회전 가공으로 고정밀 가공이 가능한 방법으로 생산 효율성 및 정밀성의 증대를 동시에 추구할 수 있는 가공 방법이다. 고속 가공에서 공구의 절입 및 퇴출 시에 급격한 절삭력의 변화로 인하여 공구의 파손(breakout) 및 칩핑(chipping)의 발생 가능성이 보다 높다.(중략)

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An Experimental Study on the Flexural Behavior of RC beams Strengthened by CRFP-Grid (탄소격자섬유로 보강한 RC보의 휨거동에 관한 실험적 연구)

  • 조병완;김영진;태기호
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10b
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    • pp.845-850
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    • 1998
  • Flexural tests on 3.0m reinfored concrete beams with epoxy and anchor bolt bonded CFRF-Grid reported in these tests. The selected experimental variables are concrete compressive strength, strengthening length and strengthening method. The effects of these variables in overall behavior are discussed. The results generally shown that the main flexural mode of strengthened beams is separation failure. The strengthening of the chipping by the tensile bar is really necessary in order to prevent CFRP-Grid from rip-off failure.

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Evaluation of Failure Modes and Adhesion of DLC Films by Scratch Test (스크래치 시험을 통한 DLC 박막 파손과 밀착 특성 평가)

  • Kim, Ju Hee;Park, Chanhyung;Ahn, Hyo Sok
    • Tribology and Lubricants
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    • v.33 no.4
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    • pp.127-133
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    • 2017
  • In order to characterize the adhesive properties and failure mechanisms of diamond-like carbon (DLC) films of two different thicknesses (130 nm and $1.2{\mu}m$), deposited by plasma-enhanced chemical vapor deposition on a Si substrate, scratch testing with a micro-indenter ($12.5{\mu}m$ tip radius) was performed under a linearly increasing load. These scratch tests were conducted under the same test conditions for both films. The critical load of each film was estimated from the scratch test results, based on a sharp increase in the coefficient of friction and a clear distinction of failure modes. The critical load was the basis for evaluating the adhesion strength of the films, and the $1.2{\mu}m-thick$ DLC film had superior adhesion strength. For better understanding of the failure modes, the following analyses were conducted: friction behavior and scratch tracks analysis using scanning electron microscopy, energy-dispersive spectroscopy, and 3-D profilometry. The scratch test results showed that failure modes were related to the thickness of the films. The 130 nm-thick DLC film underwent cohesive failure modes (cracks and chipping) before reaching to a gross failure stage. On the other hand, the thicker DLC film ($1.2{\mu}m-thick$) did not exhibit micro cracks before a sudden gross failure of the film together with the evidence of cracking and chipping of the Si substrate.

Effect of Various Cross-linking Types on the Physical Properties in Carbon Black-Filled Natural Rubber Compound (천연고무 배합물에서 가교형태 변화가 물성에 미치는 영향)

  • Park, Byung-Ho;Jung, Il-Gouen;Park, Sung-Soo
    • Polymer(Korea)
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    • v.25 no.1
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    • pp.63-70
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    • 2001
  • The objective of this study was to investigate the effect of cure type on the processing and physical properties under conditions of similar stress-strain properties. On the carbon black filled natural rubber(NR) based compound, the induction time decreased, but the cure rate became fast with increasing loading of sulfur donor agent. Tensile strength was little affected on the curing type. However, elongation generally decreased with increasing accelerator. Effect of cure type on the blow-out properties was followings: CV

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Maxillary cement retained implant supported fixed prosthesis using the millingable Pd-Ag alloy generated by CAD/CAM system: clinical report after two years in service (상악 전부 무치악 환자에서 CAD/CAM 시스템으로 제작되는 Pd-Ag 합금을 이용한 고정성 임플란트 전악 수복 증례)

  • Lee, Jun-Sik;Han, Se-Jin;Choi, Yu-Sung
    • Journal of Dental Rehabilitation and Applied Science
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    • v.30 no.1
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    • pp.71-80
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    • 2014
  • Full-mouth reconstruction of a patient using dental implants is a challenge if there is vertical and horizontal bone resorption. Therefore, it is should be cautious in making the fixed prostheses that restore the function and the esthetics of the gingiva and teeth. In full mouth rehabilitation, CAD/CAM system makes it possible to fabricate restorations with high precision, regardless of span of the restoration. Recently, Palladium-silver (Pd-Ag) alloy which is highly biocompatible and millingable has been developed to compensate for the shortcomings of the titanium or zirconia. This clinical report presents the reconstruction of a maxillary arch with a cement retained implant supported fixed prosthesis using a Pd-Ag alloy generated by CAD/CAM system on eleven osseointegrated implants. The occluding surfaces were made of Pd-Ag alloy, to decrease the risk of chipping or fracture. The prostheses were esthetically pleasing, and no clinical complications have been reported after two years.

An Analysis of the Operational Productivity and Cost for the Utilization of Forest-biomass(II) - the Analysis of Operational Cost - (산림바이오매스 이용을 위한 산림작업 공정 및 비용 분석(II) - 작업비용 분석 -)

  • Mun, Ho-Seong;Cho, Koo-Hyun;Park, Sang-Jun
    • Journal of Korean Society of Forest Science
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    • v.104 no.2
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    • pp.230-238
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    • 2015
  • This study was analyzed the operational cost of logging and chipping operations in order to develop the efficient logging operation system for the utilization of forest-biomass. Analysis of the operational cost of logging operation systems, the operation system D which include chain saw, tower-yarder, mini-forwarder and truck was calculated the lowest cost to be $68,498Won/m^3$. In the utilization of forest-biomass, the operation system E which include chipping by mini-chipper at the site, forwarding of chips by mini-forwarder, transportation of chips by truck was estimated to be 90,770 Won/Ton. Thus, These results are determined as an effective operating system for logging operation and the utilization of forest-biomass.

A Study on the Grinding Force of Silicon (실리콘 연삭력에 관한 연구)

  • Lee, Choong-Seok;Chae, Seung-Su;Kim, Jong-Pyo;Lee, Jong-Chan;Choi, Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.1
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    • pp.33-38
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    • 2006
  • Silicon has been widely used in electronic parts as a semiconductor equipment. It, however, requires much effort to grind without microcrack and chipping because of its high hardness and brittleness. So far, many studies for the grinding of engineering ceramics have been done, but not for the grinding of silicon. In this paper, a theoretical analysis on the grinding forces is introduced. Grinding experiments were performed at various grinding conditions including grinding directions (Up grinding and Down grinding), table speeds and depth of cuts. The grinding forces were measured to compare at various grinding conditions. The experimental values agree well with theoretical ones.

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Machining Characteristics Evaluation of Super Heat-resistant Alloy(Inconel 718) According to Cutting Conditions in High Speed Ball End-milling (고속 볼엔드밀링에서 가공조건에 따른 초내열합금 (Inconel 718)의 가공특성 평가)

  • Kwon, Hae-Woong;Kim, Jeong-Suk;Kang, Ik-Soo;Kim, Ki-Tae
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.1
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    • pp.1-6
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    • 2010
  • Inconel 718 alloy has been applied to high temperature, high load and corrosion resistant environments due to its superior properties. However, This alloy is a difficult-to-cut nickel-based superalloy and the chipping or notch wear is mainly generated on the cutting edge of the tool. In this study, the machinability of Inconel 718 is investigated to improve tool life under various cutting conditions with TiCN-based coated ball-end mills. The cutting conditions can be suggested to improve both the tool life and machined surface quality in Inconel 718 high speed machining.