• 제목/요약/키워드: chemical process safety

검색결과 501건 처리시간 0.026초

가스 시설의 조기 경보 시스템에 대한 연구 (A Study of Early Warning System for Gas Facilities)

  • 이정우;유진환;고재욱
    • 한국가스학회지
    • /
    • 제9권3호
    • /
    • pp.38-43
    • /
    • 2005
  • 화학공장들을 비롯한 수많은 가스 이용 시설들에서는 방대한 양의 운전 변수들을 감시하면서 운전 상태 및 부하에 따라 설비를 제어하고 있다. 이러한 공정에서 운전자가 인식할 수 있는 공정의 이상(fault)은 물리적인 고장(physical failure)이나 외부 교란, 운전자의 오류(human error) 등과 같은 원인으로 인하여 공정의 운전 조건이 정해진 상태를 벗어난 비정상(abnormal) 상태가 지속적으로 누적되면서 발생한다 이러한 공정의 이상이 발생하기 전부터 비정상 상태가 지속됐다는 것에 기초하여, 운전 변수들을 실시간으로 감시하여 공정 상태의 판단을 도와주고, 공정의 이상이 발생하기 전에 조기 경보를 해주는 조기 경보 시스템에 대해 연구하였다.

  • PDF

Buckling of simply supported thin plate with variable thickness under bi-axial compression using perturbation technique

  • Fan, Haigui;Chen, Zhiping;Wang, Zewu;Liu, Peiqi
    • Structural Engineering and Mechanics
    • /
    • 제70권5호
    • /
    • pp.525-534
    • /
    • 2019
  • An analytical research on buckling of simply supported thin plate with variable thickness under bi-axial compression is presented in this paper. Combining the perturbation technique, Fourier series expansion and Galerkin methods, the linear governing differential equation of the plate with arbitrary thickness variation under bi-axial compression is solved and the analytical expression of the critical buckling load is obtained. Based on that, numerical analysis is carried out for the plates with different thickness variation forms and aspect ratios under different bi-axial compressions. Four different thickness variation forms including linear, parabolic, stepped and trigonometric have been considered in this paper. The calculated critical buckling loads and buckling modes are presented and compared with the published results in the tables and figures. It shows that the analytical expressions derived by the theoretical method in this paper can be effectively used for buckling analysis of simply supported thin plates with arbitrary thickness variation, especially for the stepped thickness that used in engineering widely.

배관계에서 열팽창을 고려한 열팽창매출변 및 주변설비의 설계와 설치에 관한 고찰 (The Review of Design and Installation of the Thermal Relief Valve with It's Surrounding Facility in a Chemical Plant Piping System)

  • 차순철;김영배
    • 기술사
    • /
    • 제30권3호
    • /
    • pp.104-114
    • /
    • 1997
  • Throughout the practical process engineering design and commissioning 8E startup experiences focused on chemical process safety, the review of design and installation of the thermal relief valve with its surrounding facility in a chemical plant piping system is made to help the better understanding of the piping system of characteristics of thermal relief valve which Is consisting of theoretical approach, correlation in terms of temperature and pressure increase caused by external heat supply in a piping system, consideration of thermal relief valve design, pressure relieving system of serial thermal relief valves and exception of their installation. It is earnestly recommended that following topic should be implemented during thermal relief valve design, installation and normal operation as well.

  • PDF

세척제 용매 중독 사례와 국내·외 규제 검토를 통한 할로겐화 용매 세척제 사용의 문제점 고찰 (Review of Problems with Use of Halogenated Cleaning Solvents Revealed through Case Studies of Cleaning Solvent Poisoning and Analysis of Domestic and Overseas Regulations)

  • 이나루;이혜진;정수진;이도희;신아롬
    • 한국산업보건학회지
    • /
    • 제33권4호
    • /
    • pp.517-527
    • /
    • 2023
  • Objectives: We examine cases of chemical poisoning that occurred in the cleaning of metal parts and the regulations on halogenated solvents in other countries and propose regulations necessary to prevent chemical poisoning from halogenated solvents. Methods: We collected cases of chemical poisoning through the website of the Korea Occupational Safety and Health Agency. A review of the literature was conducted focusing on regulations related to halogenated solvents in the United States and the European Union, particularly for cleaning metal parts. Among the Material Safety Data Sheets submitted to the government, MSDS containing eleven substances were extracted to confirm the composition and product use. We investigated cleaning methods for metal parts used in South Korea. For the hazard classification, the European Chemicals Agency or Japan's NITE's website was used. Results: In the case of poisoning, the cleaning methods involving trichloromethane were dipping and dry, which was not found in the literature. It was confirmed that many halogenated solvents and dimethyl carbonate were used for metal cleaning in South Korea. In vapor degreasing using TCE in the USA, even if the facility is strictly managed, such as by installing cooling coils in open cleaning facilities, the risk of exposure to TCE is considered to be not only carcinogenic but also a concern for acute and chronic effects. In comparison, exposure through Korean work methods such as dipping and drying operations is inevitably much higher. Conclusions: The transition to water-based cleaning with low-hazard chemicals should be a priority in the cleaning process. In the case of metal parts that require precise cleaning, if the use of a halogenated solvent is inevitable, a closed degreasing facility should be used to minimize exposure. The current regulations in the Occupational Safety and Health Act, the Chemical Substances Control Act, and the Air Environment Conservation Act do not require cleaning facilities to minimize emissions. To protect the health of workers using halogenated solvents to clean metal parts, regulations that require a fundamental reduction in exposure will be necessary.

폴리우레탄 패드 공정에서의 원료물질 대체에 따른 근로자 노출저감 사례 (A Case of Workers' Exposure Reductions for Chemicals in a Polyurethane Pad Process through the Substitution of Raw Materials)

  • 장재길;박현희
    • 한국산업보건학회지
    • /
    • 제24권3호
    • /
    • pp.281-292
    • /
    • 2014
  • Objectives: The aim of this case study is to verify the chemical exposure reductions for various chemicals by substituting the ingredients of raw materials in a polyurethane(PU) foaming industry. The PU foaming process was making various passenger car seats from chemicals such as toluene diisocinate(TDI), methylene bisphenyl isocyanate(MDI) and polyols. Methods: Basic process data and workers' health effects could be gathered by interviewing managers and reviewing previous exposure monitoring data. Amine, aldehyde and isocyanate chemicals were analyzed following the NIOSH-NMAM. Area sampling methods rather than personal sampling were introduced for this field investigation. Results: Two amines, triethylene diamine(TEDA) and N,N,N',N'-Tetramethyl-1,6- hexanediamine(TMHDA) were identified in raw polyol, cured PU foam and air. The average concentrations of TEDA and TMHDA showd less than 1 ppm by area sampling; however, that caused halovision among workers in PU-PAD process. Aldehydes and isocyanates were detected in the air while the concentrations were relatively low compare to occupational exposure limits. Successful raw material substitution from nonreactive amine to reactive amine could reduces air-borne amine and aldehyde levels by about 70%. Halovision had been disappeared successfully in the process. Conclusions: Several amines caused halovision among workers in PU-PAD process, especially during summer season in spite of relatively low levels. Combination of reactive amines into urethane foam could reduced vapor generation into air, which resulted in the elimination of eye troubles in the process.

HPMC 제조공정의 PCH 발생 억제에 관한 연구 ( I ) (A Study on the Inhibition of Propylene Chlorohydrins in HPMC Manufacturing Process ( I ))

  • 장현덕;유재성;김봉선
    • 대한안전경영과학회:학술대회논문집
    • /
    • 대한안전경영과학회 2011년도 추계학술대회
    • /
    • pp.315-324
    • /
    • 2011
  • The purpose of this study is to improve for the inhibition of the generating the PCH(Propylene Chlorohydrins) in HPMC(Hydroxypropylmethyl Cellulose) manufacturing process. HPMC is made of cellulose which is natural high polymer. And HPMC is applicable to several industrial areas. Especially it can be used in food industrial as an effective additive. PCH is the by-product which is generated in chemical reaction in HPMC manufacturing process. So it is essential to eliminate PCH for the improvement of product quality. Therefore we have studied to minimize the amount of PCH. It is expected that the application of HPMC could be enlarged as the result of this study.

  • PDF

HPMC 제조공정의 PCH 발생 억제에 관한 연구(I) (A Study on the Inhibition of Propylene Chlorohydrins in HPMC Manufacturing Process(I))

  • 장현덕;유재성;김봉선
    • 대한안전경영과학회지
    • /
    • 제13권4호
    • /
    • pp.247-252
    • /
    • 2011
  • The purpose of this study is to minimize the PCH(Propylene CHlorohydrins) as a by-product in HPMC(HydroxyPropyl MethylCellulose) manufacturing process. HPMC is made of cellulose which is natural high polymer. And HPMC is applicable to several industrial areas. Especially it can be used in food industry as an effective additive. PCH is the by-product which is generated in chemical reaction in HPMC manufacturing process. So it is essential to eliminate PCH for the improvement of product quality. Therefore we have studied to minimize the amount of PCH. It is expected that the application of HPMC could be enlarged as the result of this study.

A Study on Initiating Events Identification of the IS Process

  • Cho, Nam-Chul;Jae, Moo-Sung;Eon, Yang-Joon
    • International Journal of Safety
    • /
    • 제5권1호
    • /
    • pp.29-32
    • /
    • 2006
  • There has been an increasing need for substitute energy development due to the dry up of the fossil fuel and environmental problems. Among the substitute energy under consideration, producing hydrogen from water without the accompanying release of carbon has become a promising technology. Also, Iodine-Sulfur (IS) thermochemical water decomposition is one of the promising processes that can produce hydrogen efficiently using the high temperature gas-cooled reactor (HTGR) as an energy source capable of supplying heat at over 1000. In this study, to effect an initiating events identification of the IS process, Master Logic Diagram (MLD) was used and 9 initiating events that cause a leakage of the chemical material were identified.

LOPA 및 SIF기법에 의한 LPG 인수기지의 안전성향상에 대한 연구 (Safety Enhancement of LPG Terminal by LOPA & SIF Method)

  • 이일재;김래현
    • Korean Chemical Engineering Research
    • /
    • 제53권4호
    • /
    • pp.431-439
    • /
    • 2015
  • 본 연구에서는 LPG(Liquefied Petroleum Gas) 인수기지에 대해 HAZOP(Hazard and Operability), LOPA(Layer of Protection Analysis) 및 SIL(Safety Integrity Level) 위험성 평가기법을 적용하여, 국내 LPG 인수기지 중 사고발생시 피해영향이 가장 큰 부탄 및 프로판 저장탱크를 중심으로, 사고위험성을 감소시킬 수 있는 방안을 고찰하였다. HAZOP 기법을 통해 잠재위험성을 분석하여 사고시나리오를 도출하고, 사고피해영향이 큰 시나리오를 선정하여 LOPA를 분석하였다. LOPA 분석시에는 해당시나리오에 대한 IPL(Independent Protection Layer)을 분석하여 완화된 결과의 빈도를 도출한 후, 설정된 위험성 허용기준($1.0{\times}10^{-05}$/년)에 대한 충족여부를 판단하였다. LOPA의 독립방호계층으로서 SIF(Safety Instrumented Functions)의 경제성을 분석하여 SIF가 현장의 특성에 맞는 IPL이 되도록 개선안을 제시하였다. 또한, 독립방호계층으로서 해당공정에 사용된 SIF의 수준을 분석해보고, SIF의 수준에 따라 공정의 사고발생빈도가 어느 정도 변화하는지를 당해 공정에서 도출된 사고시나리오를 중심으로 연구하였다.

Principles of Risk Assessment: Overview of the Risk Assessment Process

  • Doull John
    • 대한예방의학회:학술대회논문집
    • /
    • 대한예방의학회 1994년도 교수 연수회(환경)
    • /
    • pp.402-403
    • /
    • 1994
  • There are three different approaches to chemical risk assessment which will be considered in this paper. The U.S. Environmental Protection Agency(EPA) Cancer Risk Assessment includes some of the approaches used by the International Agency for Research on Cancer (IARC). The Agency for Toxic Substances and Disease Registry (ATSDR) effort is an evaluated database approach similar to that used in the National Institute for Occupational Safety and Health (NIOSH) Criteria Documents and in the documentations prepared by the Occupational Safety and Health Administration (OSHA) for the Permissible Exposure Limits (PELs) and those of the American Conference of Governmental Industrial Hygienists (ACGIH) for the Threshold Limit Values (TLVs). A third approach is used by the Committee on Toxicology.

  • PDF