• Corrosion Science and Technology
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• 제14권5호
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• pp.213-217
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• 2015

Recently, household electronic industries require environmentally-friendly and highly functional steels in order to enhance the quality of human life. Customers especially require both excellent corrosion and abrasion resistant anti-fingerprint steels for digital TV panels. Thus POSCO has developed new functional electro-galvanized steels, which have double coated layers with organic-inorganic composites on the zinc surface of the steel for usage as the bottom chassis panel of TVs. The inorganic solution for the bottom layer consists of inorganic phosphate, magnesium, and zirconium compounds with a small amount of epoxy binder, and affords both improved adhesion properties by chemical conversion reactions and corrosion resistance due to a self-healing effect. The composite solution for the top layer was prepared by fine dispersion of organic-inorganic ingredients that consist of a urethane modified polyacrylate polymer, hardener, silica sol and a titanium complex inhibitor in aqueous media. Both composite solutions were coated on the steel surface by using a roll coater and then cured through an induction furnace in the electro-galvanizing line. New anti-fingerprint steel was evaluated for quality performance through such procedures as the salt spray test for corrosion resistance, tribological test for abrasion resistance, and conductivity test for surface electric conductance regarding to both types of polymer resin and coating weight of composite solution. New composite coated anti-fingerprint steels afford both better corrosion resistance and abrasion properties compared to conventional anti-fingerprint steel that mainly consists of acrylate polymers. Detailed discussions of both composite solutions and experimental results suggest that urethane modifications of acrylate polymers of composite solutions play a key role in enhanced quality performances.

• 한국분무공학회지
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• 제21권3호
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• pp.130-136
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• 2016

NOx and PM are important air pollutants as vehicle management policy aspect. Medium-duty truck is the main source of the pollutants although the vehicle market share is only 3.5%. National emission portion of NOx and PM form the mobile sourece are 14% and 16% respectively. In this study it was investigated that characteristics of air pollutants emission on medium duty truck equipped with EGR and SCR system. Vehicle's test reflected driving cycle on the chassis dynamometer, and applied test cycle was WHVC(World Harmonized Vehicle Cycle) mode. The test cycle include three segments, represent urban, rural and motorway driving. Based on the test results NOx, PM, HC were less emitted form SCR vehicle than EGR vehicle. And CO was less emitted form EGR vehicle than SCR vehicle due to CO oxidation reaction on DPF surface. And most air pollutants reduced as average vehicle speed increased. Pollutants were less emitted on motorway section than urban and rural sections. But highly NOx emission on motorway section was verified according to increased EGR ratio on fast vehicle speed. HC and CO additional emission was identified as 68%, 58% respectively during SCR vehicle's cold engine start emission test. NOx additional emission was detected by 24% on SCR vehicle's condition of engine cold start while not detected on vehicle equipped with EGR. SCR vehicle's additional NOx emission was derived from low reaction temperature during engine cold start condition. medium-duty truck emission characteristics were investigated in this study and expected to used to improve air pollutants management policy of medium-duty truck equipped with SCR & EGR.

• 한국인터넷방송통신학회논문지
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• 제13권5호
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• pp.1-8
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• 2013

본 논문에서는, 차량 섀시 제어시스템 중 ACC(Adaptive Cruise Control)와 LKS(Lane Keeping System)를 통합하여 차량용 OS인 OSEK OS 기반으로 구현하고 실험을 통하여 그 성능을 분석한다. 최근 자동차의 안전성을 향상시키기 위해 능동 안전 및 운전자 지원 시스템이 논의 되고 있다. 그 중 차량의 종방향에 대한 가감속 제어를 수행하는 ACC와 차량이 차선을 유지할 수 있도록 보조해주는 LKS를 통합하여 차량 내 제어시스템을 구현한다. 구현한 제어시스템은 차량용 소프트웨어의 재사용성과 안전성 및 응용 소프트웨어의 하드웨어 의존성 제거 등을 목표로 표준 제안된 OSEK/VDX를 적용한다. OSEK/VDX에서 지원하는 OSEK OS를 기반으로 재설계한 제어시스템은 실시간 태스크 관리와 인터럽트 처리 및 공유자원 관리가 가능하다. EILS(ECU-In-the-Loop Simulation) 수행 결과에 의해 OSEK OS 기반의 ACC/LKS 통합제어기와 기존 일체형 펌웨어로 구현한 ACC/LKS 통합제어기가 대등함을 입증한다.

• 한국철도학회논문집
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• 제14권2호
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• pp.100-108
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• 2011

본 논문은 고속철도 디스크 브레이크용 유연 제동 패드의 성능 향상을 위해 구조적 안정성 검토와 신뢰성에 대한 연구를 수행하였다. 연구에서는 유연패드의 구조 해석 과정을 거쳐 개선된 모델을 얻어내었으며, 실제 크기와 동일한 1/2 모델을 가지고 구조적 안전성을 확인하였다. 또한, 축소 시편을 제작하여 모달 시험과 스트로크 및 내구성 시험을 수행하여 동 특성과 기계적 안정성을 확인하였다. 샤시 다이나모 장비와 열 적외선 캠코더를 이용하여 유연패드에 대하여 회전 속도에 따른 열섬 발생 현상을 측정하고, 디스크와 패드 사이의 균일한 접촉 능력을 확인하였다. 또한, 제동 시 유연패드에 안정적인 온도 분포가 이루어지는 것을 확인할 수 있었다. 이와 같은 결과를 토대로 제안된 유연패드의 구조 안정성 및 열에너지 방출 효과 등의 장점을 확인하였다.

• 한국정보통신학회논문지
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• 제10권2호
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• pp.392-397
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• 2006

본 논문에서는 ESP와 4WS차량의 동적성능에 관한 연구와 차량이 불안정 영역으로의 주행 시 안정영역으로의 거동으로 할 수 있게 하는 차량의 주행안정성 향상에 관한 연구를 수행하였다. 고속으로 주행하는 차량이 조향과 동시에 가${\cdot}$감속을 하는 경우 관련된 변수로는 종방향 및 횡방향의 속도변화, 요우잉 등을 들 수 있으며, 이 변수들은 타이어 특성, 차량의 중량, 제동력, 조향각등에 따른 동역학적 관계식들로 표현 할 수 있다. 본 연구는 위와 같은 제동${\cdot}$조향장치들을 제어하여, 차량의 주행 중 위급상황 시 탁월한 성능을 발휘 할 수 있는 시스템에 관하여 고찰하고, 주행시 안정성향상을 위한 제어시스템 알고리즘개발을 통하여 운전상황을 안전하게 하기 위함이다.

• International Journal of Automotive Technology
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• 제6권2호
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• pp.183-190
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• 2005

During normal operating conditions, a motor vehicle is constantly subjected to a variety of forces, which can adversely affect its straight-ahead motion performance. These forces can originate both from external sources such as wind and road and from on-board sources such as tires, suspension, and chassis configuration. One of the effects of these disturbances is the phenomenon of vehicle lateral-drift during straight-ahead motion. This paper examines the effects of road crown, tires, and suspension on vehicle straight-ahead motion. The results of experimental studies into the effects of these on-board and external disturbances are extremely sensitive to small changes in test conditions and are therefore difficult to guarantee repeatability. This study was therefore conducted by means of computer simulation using a full vehicle model. The purpose of this paper is to gain further understanding of the straight-ahead maneuver from simulation results, some aspects of which may not be obtainable from experimental study. This paper also aims to clarify some of the disputable arguments on the theories of vehicle straight-ahead motion found in the literature. Tire residual aligning torque, road crown angle, scrub radius and caster angle in suspension geometry, were selected as the study variables. The effects of these variables on straight-ahead motion were evaluated from the straight-ahead motion simulation results during a 100m run in free control mode. Examination of vehicle behavior during straight-ahead motion under a fixed control mode was also carried out in order to evaluate the validity of several disputable arguments on vehicle pull theory, found in the literature. Finally, qualitative comparisons between the simulation results and the test results were made to support the validity of the simulation results.

• 한국안전학회지
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• 제35권5호
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• pp.1-8
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• 2020

Mobile elevating work platforms (MEWPs) consist of a work platform, extending structure, and chassis, and are used to move persons to working positions. MEWPs are useful but are composed of pieces of equipment, and accidents do occur owing to equipment defects. Among these defects, accidents caused by the fracture of bolts fixed to the extension structure and swing system are increasing. This paper presents a failure analysis of the fixing bolts of MEWP. Standard procedure for failure analysis was employed in this investigation. Visual inspection, chemical analysis, tensile strength measurement, microstructural characterization, fractography analysis by Optical Microscope(OM) and Scanning Electron Microscopy(SEM), and finite element analysis (FEA) were used to analyze the failure of the fixing bolts. Using this failure analysis approach, we found the root cause of failure and proposed a means for solving this type of failure in the future. First, the chemical composition of the fixing bolt is obtained by a spectroscopy chemical analysis method, which determined that the chemical composition matched the required standard. The tensile test showed that the tensile and yield strengths were within the required capacity. The stress analysis was carried out at five different boom angles, and it was determined that the fixing bolt of MEWP can withstand the loads at all the boom angles. The outcomes of the fatigue analysis revealed that the fixing bolt fails before reaching the design requirements. The results of the fatigue analysis showed primarily that the failure of the fixing bolt was due to fatigue. A visual inspection of the fractured section of the fixing bolt also confirmed the fatigue failure. We propose a method to prevent failure of the fixing bolt of the MEWP from four different standpoints: the manufacturer, safety certification authority, safety inspection agency, and owner.

• 한국산학기술학회논문지
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• 제17권9호
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• pp.663-668
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• 2016

연료의 경제성을 증가시키는 것이 신차 개발에 필수불가결한 이슈가 되고 있으며 연료 경제성을 개선하기 위한 가장 중요한 문제는 차량 무게를 감소시키는 것이다. 본 연구에서는 연료 경제성을 증가시키기 위하여 알루미늄 합금 소재와 같은 경량 소재를 사용하여 무게를 감량시키는 것에 관한 연구를 진행하였다. 이를 위하여 너클(knuckle)의 경량화 설계과정을 주철 소재인 기존 재질 대신에 310 MPa 급의 알루미늄 6061-T6 합금으로 대체함으로써 설계 형상의 변경에 따라 von-Mises stress의 변화를 살펴보는 방법을 통하여 제시하고자 한다. 재료의 변화에 따른 너클 동강성 해석결과를 비교하였으며 FCD600 주철 소재 대비 6061 알루미늄 합금으로 설계된 너클의 동강성은 약 30% 내외 더 우수한 것으로 나타났다. 보통 동강성의 경우 진동에도 영향을 주기 때문에 동강성이 큰 경우 진동적으로도 우수한 경향을 나타낸다. 본 연구를 통하여 경량화 설계에 대한 가이드가 되는 성과를 얻을 수 있었으며 차량용 너클 개발을 위한 최적 설계 조건을 제시하는 데 기여하고자 한다.

• 대한안전경영과학회지
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• 제18권4호
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• pp.107-114
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• 2016

The efficiency of the purchasing and procurement logistics is important in automotive industry. The rationalization of production system is directly impact on productivity and quality. For this reason importance of logistics is high. Despite we are continuously making effort, our country are still below the level than developed country on logistics efficiency. Rising labor costs is an important factor in increasing logistics costs. So workforce reduction in logistics department is a large part. We deal with A-company inbound logistics, especially procurement logistics in automotive logistics as research object. So in this study we do research on work load balance about workers. We do research on 1,475 kinds of components in procurement process. We applied work load balance algorithm on chassis, final, sequence, trim warehouses workers. According to number of workers and average M/H, algorithm is applied in two ways. After applied work load balance algorithm we reduced numbers of workers from 28 to 20 and improved worker load balance rate from 47.1% to 93.7%.

• 한국융합학회논문지
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• 제12권10호
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• pp.211-218
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• 2021

최근에 전동킥보드와 같은 개인형 이동수단의 보급이 급격히 확대되면서 교통사고 발생 건수도 크게 늘고있다. 개인형 모빌리티가 자세 안정성이 낮고 탑승자가 외부로 노출되어 전도 사고나 낙상 사고의 위험이 크기 때문이다. 전동킥보드 사고 방지를 위해 본 논문은 주행 보조 장치로써 자동긴급제동시스템과 안전시동시스템을 제안하였다. 인공지능 기반 물체 인식 기술을 이용하여 주변 위험 요소를 탐지하고 자동으로 제동을 걸 수 있는 시스템을 개발하였다. 또한 운전자의 탑승이 확인되기 전까지 장치의 시동을 보류하는 안전시동시스템도 개발하였다. 상용차와 주행 조건이 매우 다른 개인형 이동 수단에 특화된 첨단 운전자 보조 시스템 융합 기술을 제안한다는 점에서 본 연구의 의의가 있다.