• Title/Summary/Keyword: ceramic fiber

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Properties of Self-hardened Inorganic Coating in the System Alumina-Silica-Calcium Oxide by the Reaction with Alkalies (알칼리 반응에 의한 알루미나-실리카-산화칼슘계 무기질 자기경화 코팅의 특성)

  • Jeon, Chang-Seob;Song, Tea-Woong
    • Journal of the Korean Ceramic Society
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    • v.47 no.5
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    • pp.381-386
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    • 2010
  • Some basic properties of inorganic coatings hardened by the room temperature reaction with alkalies were examined. The coating paste was prepared from the powders in the system $Al_2O_3-SiO_2$-CaO using blast furnace slag, fly ash and amorphous ceramic fiber after mixing with a solution of sodium hydroxide and water glass. The mineralogical and morphological examinations were performed for the coatings prepared at room temperature and after heating to $1200^{\circ}C$ respectively. The binding force of the coating hardened at room temperature was caused by the formation of fairly dense matrix mainly composed of oyelite-containing amorphous phase formed by the reaction between blast furnace slag and alkali solution. At the temperature, fly ash and ceramic fiber was not reacted but imbedded in the binding phase, giving the fluidity to the paste and reinforcing the coating respectively. During heating up to $1200^{\circ}C$, instead of a break in the coating, anorthite and gehlenite was crystallized out by the reaction among the binding phase and unreacted components in ternary system. The crystallization of these minerals revealed to be a reason that the coating maintains dense morphology after heating. The maintenance of binding force after heat treatment is seemed to be also caused by the formation of welldispersed fiber-like mineral phase which is originated from the shape of the amorphous ceramic fiber used as a raw materials.

Physical Properties of Alkali Resistant-Glass Fibers with Refused Coal Ore in Continues Fiber Spinning Conditions

  • Ji-Sun Lee;Jinho Kim
    • Korean Journal of Materials Research
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    • v.34 no.7
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    • pp.355-362
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    • 2024
  • AR (alkali resistant)-glass fibers were developed to provide better alkali resistance, but there is currently no research on AR-glass fiber manufacturing. In this study, we fabricated glass fiber from AR-glass using a continuous spinning process with 40 wt% refused coal ore. To confirm the melting properties of the marble glass, raw material was put into a (platinum) Pt crucible and melted at temperatures up to 1,650 ℃ for 2 h and then annealed. To confirm the transparent clear marble glass, visible transmittance was measured and the fiber spinning condition was investigated by high temperature viscosity measurement. A change in diameter was observed according to winding speed in the range of 100 to 700 rpm. We also checked the change in diameter as a function of fiberizing temperature in the range of 1,240 to 1,340 ℃. As winding speed increased at constant temperature, fiber diameter tended to decrease. However, at fiberizing temperature at constant winding speed, fiber diameter tended to increase. The properties of the prepared spinning fibers were confirmed by optical microscope, tensile strength, modulus and alkali-resistance tests.

Mechanical Properties of 2-D Silica-Silica Continuous Fiber-reinforced Ceramic-matrix Composite Fabricated by Sol-Gel Infiltration

  • Kim, Ha-Neul;Kim, Dong-Jun;Kang, Eul-Son;Kim, Do-Kyung
    • Korean Journal of Materials Research
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    • v.19 no.7
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    • pp.391-396
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    • 2009
  • 2-dimensional silica-silica Continuous Fiber-reinforced Ceramic.matrix Composites (CFCCs) were fabricated by a sol-gel infilitration method that has a changing processing condition, such as the repetitions of infilitration. In order to investigate the relationship between the processing condition and the mechanical properties of composites, the mechanical properties of specimens were measured by means of a 4-point flexural strength test while the evidence of strength degradation were microstructurally characterized. There seemed to be a minimum density value that existed at which the delamination between the fabrics would not occur. In the case that the density of silica CFCCs exceeded 1.55 g/$cm^3$, the flexural strength also exceeded approximately 18 MPa at least. By applying the Minimum Solid Area (MSA) analysis of the porous structure, the correlation between the relative density and the mechanical properties of composites will be discussed.

Classification of the Length of Ceramic Fibers by Settling Process (중력침강에 의한 세라믹 섬유의 길이분류)

  • 김제균;최광훈;오승진;정윤중;강대갑;이재춘
    • Journal of the Korean Ceramic Society
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    • v.31 no.2
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    • pp.161-170
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    • 1994
  • For the preparation of short ceramic fibers of which average length might be in accordance with the opening size of sieve, e.g., 150${\mu}{\textrm}{m}$ or 300${\mu}{\textrm}{m}$, bulk fibers were grounded on sieve screen by applying both compressing and shearing force, and passed through the sieve screen. The grounded fibers were subjected to gravitational settling processes. The classified fibers were observed by scanning electron microscopy and the length of each fiber was measured to correlate the average length with the opening size of the sieve used for grinding bulk fibers. Theoretical analysis show that a free settling technique is ineffective for the classification of fibers by length compared with that of particles. The average lengths of classified fibers estimated by scanning electron microscopy were in good agreement with those obtained by relative packing volume of the fibers. Accordingly, it is confirmed that average fiber lengths can be determined from bulk volume data without photographing, counting and averaging results for hundreds of fibers.

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$ZrO_2$ Ceramic Fiber Fabrication by Sol-Gel Processing (Sol-Gel법에 의한$ZrO_2$ Ceramic Fiber 제조)

  • ;;W.C. LaCourse
    • Journal of the Korean Ceramic Society
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    • v.27 no.6
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    • pp.824-828
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    • 1990
  • Zirconia gel fibers were fabricated by sol-gel processing using zirconium alkoxides and 2, 4-pentanedione. Their phase transformation and microstructural evolution were studied after heat treatments up to 150$0^{\circ}C$. Tetragonal ZrO2 began to form at 50$0^{\circ}C$ and followed by monoclinic, tetragonal phase during subsequent heat treatments at 1000, 150$0^{\circ}C$ for 1hour respectively. During cooling from 150$0^{\circ}C$, cracks were created, propagated along grain boundaries due to the volume change from tetragonal to monoclinic transformation.

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Mechanical Behavior of Directionally Solicified (Y2O3)ZrO2/Al2O3 Eurtctic Fibers

  • Park, Deok-Yong;Yang, Jenn-Ming
    • Journal of the Korean Ceramic Society
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    • v.41 no.1
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    • pp.1-8
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    • 2004
  • The microstructural features and mechanical behavior of directionally solidified $(Y_2O_3)ZrO_2/Al_2O_3$ eutectic fibers after extended beat treatment in oxidizing environment were investigated. The fiber was grown continuously by an Edge-defined Film-fed Growth (EFG) technique. The microstructure was characterized using X-Ray Diffraction (XRD) and Scanning Electron Microscopy(SEM). The microstructure of the fiber in the as-fabricated state consists of highly oriented colonv and fine lamellar microstructure along the fiber axis. Tensile strength of the $(Y_2O_3)ZrO_2/Al_2O_3$ eutectic fiber remained unchanged with heat treatment at temperatures between $1200^{\circ}C$ and $1500^{\circ}C$ up to 300h. The weibulls modulus remained fairly constant after extended thermal exposure. The fracture toughness and crack propagation behavior were investigated. The fracture toughness ($K_{1C}$) of the $(Y_2O_3)ZrO_2/Al_2O_3$ eutectic fiber in the as-fabricated state were measured to be 3.6 ${\pm}$ 0.5 MPa${\cdot}m^{1/2}$ by an indentation technique and 2.2 ${\pm}$ 0.2 MPa${\cdot}m^{1/2}$ by assuming elliptical flaw of a semi-infinite solid, respectively. The $(Y_2O_3)ZrO_2/Al_2O_3$ eutectic fiber showed a radial (Palmqvist) crack type and exhibited an orthotropic crack growth behavior under 100 g load.

The Holding Characteristics of the Glass Filter Separators of Molten Salt Electrolyte for Thermal Batteries (열전지용 용융염 전해질의 유리필터분리판의 담지특성)

  • Cho, Kwang-Youn;Riu, Doh-Hyung;Huh, Seung-Hun;Shin, Dong-Geun;Kim, Hyoun-Ee;Cheong, Hae-Won;Cho, Sung-Baek
    • Journal of the Korean Ceramic Society
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    • v.45 no.8
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    • pp.464-471
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    • 2008
  • The electrolyte separator for thermal battery should be easily handled and loaded a large amount of the molten salt. Ceramic fibers, especially fibrous commercial glass filters were used as an electrolyte separator and the lithium based molten salts were infiltrated into the ceramic filters. The pore structures of the ceramic filter and the melting properties of the lithium salts affected to the electrolyte loading and leakage. During the infiltration, ions of $Li^+$ and $F^-$ in the molten salts were reacted with the glass fiber and caused to be weaken the fiber strength.