• Title/Summary/Keyword: centrifugal process

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Development of Centrifugal Forming Process for HTS Tube Fabrication (고온초전도체 튜브 제조를 위한 원섬 성형 공정 개발)

  • 정승호;장건익
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2002.02a
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    • pp.98-100
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    • 2002
  • We developed the Centrifugal Forming Process(CFP) for HTS tube fabrication. The self-designed equipment for CFP is devided into 3 main parts depending on its role and functions. the melting part by heating of high inductive frequency, centrifugal forming part for the tube and efficient microstructure control of Bi2212 phase and molding part for tube detachment after heat treatment. In this paper we will introduce self designed Centrifugal Forming Process for HTS tube fabrication and discuss about the results related mold materials in terms of high Tc superconductor.

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Numerical Analysis on the Low Momentum Fluid Flow Characteristics in Centrifugal Pump Impeller (원심 펌프 회전차 내부의 저 운동량 유동특성에 관한 수치적 연구)

  • 김세진;김동원;김윤제
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 1999.05a
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    • pp.151-157
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    • 1999
  • In this study, tile characteristics of three dimensional flow fields in centrifugal flump impeller are investigated by numerically. Detailed analysis and understanding of flow field in centrifugal pump are very important to predict performance of components. The three dimensional viscous fluid flow in centrifugal pump is distingushed isentropic process region from irreversible process region by wall shear effect, secondary flow, centrifugal and Coriolis forces, variation of boudary layers. Development of low momentum region by viscous fluid flow in the centrifugal impeller causes stall and blockage which is irreversible process region, and resulting in decrease of the performance and efficiency of centrifugal pump. Especially, the result is that Coriolis and centrifugal forces are most powerful factors which are increasing the irreversible region.

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Characteristics of BSCCO Superconductor Tube Using Partial Melting Process (부분용융법을 이용한 BSCCO 초전도 튜브 특성)

  • 박용민;장건익
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2001.02a
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    • pp.25-28
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    • 2001
  • Bi-2212 HTS tube was fabricated by centrifugal forming process(CFP). As a variation of melt casting process(MCP) or centrifugal casting technique, the centrifugal forming process is a flexible method for manufacturing Bi-2212 bulk tubes and has been optimized to achieve smooth surface and uniform thickness. At this process, the slurry was prepared in the mixing ratio of 10:1 between Bi-2212 powder and binder and initially charged into the rotating mold under the speed of 300~450 rpm Heat-treatment was performed at the temperature ranges of 860 ~ $890^{\circ}C$ in air for partial melting. The HTS tube fabricated by centrifugal forming process at $890^{\circ}C$ under the rotating speed of 450 rpm was highly densified and the plate-like grains with more than 20$\mu$m were well oriented along the rotating axis. The measured Tc and Jc at 10K were around 85K and 3,000A/cm2 respectively.

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Development of a Small Centrifugal Fan with CFD (수치해석에 의한 소형 원심팬 개발)

  • Chee, Seon-Koo;Park, Sung-Kwan
    • 유체기계공업학회:학술대회논문집
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    • 2001.11a
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    • pp.11-16
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    • 2001
  • It is not easy to apply a small-sized centrifugal fan to the duct used for the thermal management of home electronic appliances due to complex design parameters of its blades and scroll. The main objective of this study was to develop the systematic process to design an optimal centrifugal fan based on the 3-dimensional configuration of blades obtained from the conceptual design program self-developed with the given design constraints such as the flow rate, the total pressure loss, the size of fan, and the number of rotation. The design process to find an optimal centrifugal fan for refrigerator was technologically linked in many ways. The complex grid generation system of the fan model included scroll was adopted for the numerical simulation. The FVM CFD code, FLUENT, was used to investigate the three dimensional flow pattern at the coordinate system of rotating frame and to check the optimal performance of the fan. By using this design process, a selected centrifugal fan was designed, numerically simulated, manufactured and experimentally tested in the wind tunnel. The performance curve of fan manufactured by NC process was compared with numerically obtained characteristic curve. The developed design method was proved into being excellent because these two curves were well matched.

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Flow Patterns in Green Bodies Made by High-Speed Centrifugal Compaction Process

  • Suzuki, Hiroyuki Y.;Urabe, Katsuaki;Takano, Tomoki;Kuroki, Hidenori
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.28-29
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    • 2006
  • High-Speed Centrifugal Compaction Process (HCP) is a wet compacting method, in which powders are compacted under a huge centrifugal force. The HCP was well applied to small alumina specimens, but the compact easily cracked when we applied the HCP to other materials. We clarified how the cracks introduced and found that the formation of such a flow pattern was related to the Colioli's force in the centrifugal field.

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Manufacturing System of Centrifugal Cast Metal Bearing by Dehydrogenation (탈수소 열처리 공정에 의한 원심주조 메탈베어링의 제조 시스템)

  • Kim, Jeung-Hun;Kim, Chung-Gu;Byen, Jea-Young;Lee, Eun-Suk;Yang, Ji-Yung;Choi, Won-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.5
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    • pp.111-117
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    • 2020
  • Centrifugal casting is suitable for producing hollow-products using centrifugal force. Bush type metal bearings are the key parts that facilitate the rotational movement of various machinery. Metal bearings produced by conventional centrifugal casting machines show rotational imbalance. Therefore, after injecting a large amount of material, the product's precision is secured in the secondary processing. Rotational imbalance is caused by the force acting on the rotary disc plate. In order to minimize rotational imbalance, NASTRAN was used for the optimal design and structural analysis. It was concluded that the rotating plate of the conventional centrifugal casting machine should be prevented from tilting. For this purpose, the location & thickness of the stiffeners were obtained through the optimum design. In the conventional centrifugal casting machine, both ends of the product are lower in temperature than the center part, so internal stress occurs. This solves this problem by inserting a heating coil into the rotating plate.

USE OF A CENTRIFUGAL ATOMIZATION PROCESS IN THE DEVELOPMENT OF RESEARCH REACTOR FUEL

  • Kim, Chang-Kyu;Park, Jong-Man;Ryu, Ho-Jin
    • Nuclear Engineering and Technology
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    • v.39 no.5
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    • pp.617-626
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    • 2007
  • A centrifugal atomization process for uranium fuel was developed in order to fabricate high uranium density dispersion fuel for advanced research reactors. Spherical powders of $U_3Si$ and U-Mo were successfully fabricated and dispersed in aluminum matrices. Thermal and mechanical properties of dispersion fuel meat were characterized. Irradiation tests at the research reactor HANARO confirm the excellent performance of high uranium density dispersion fuel.

Effect of Tempering on the Mechanical Properties of Martensitic Stainless Steels Fabricated by Centrifugal Casting (원심주조한 마르텐사이트 스테인레스강의 기계적 성질에 미치는 템퍼링 영향)

  • Bae, Eun-Jae;Baek, Eung-Ryul;Ahn, Jong-Heon
    • Journal of Korea Foundry Society
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    • v.28 no.3
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    • pp.113-118
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    • 2008
  • A new approach of producing martensitic structure for guide-roll materials was developed using centrifugal casting instead of classic overlay welding process. Centrifugal casting offered a simpler process, fewer defects and even microstructures. Especially in terms of thermal fatigue cracking which usually occurs in the HAZ of welding beads of used continuous caster guide roll materials made by overlay welding process. A typical tensile strength of 1,600 MPa was obtained by this process and was higher than typical tensile strength($800{\sim}1,200\;MPa$) with overlay welding technique. Tempering at $400{\sim}550^{\circ}C$ for 2 hrs was observed to have significant precipitate hardening effect which increases strength and elongation. Nitrogen content from the Cr-N input in the casting process was found to have positive contribution to decrease the volume fraction of ${\delta}$-ferrite which directly corresponds to increasing strength of the roll materials.

Fabrication of Bi2212 superconductor by Centrifugal Forming Process (원심 성형법에 의한 고온초전도체 제조)

  • 정승호;장건익
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.07a
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    • pp.503-506
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    • 2002
  • BSCCO 2212 HTS was fabricated by CFP(centrifugal forming process). The powder was initially ground in the mixing ratio of 2:2::1:2 with 10% of SrSO$_4$. The temperature increased up to 1035$^{\circ}C$ and 1200$^{\circ}C$ for melting. The melt was poured into the preheated and rotating copper mould from 200 to 600$^{\circ}C$. The specimen was not broken by thermal impact when the melting temperature was over 1050$^{\circ}C$ and copper mould was preheated over 400$^{\circ}C$ for 30min. A tube type of specimen was annealed at 840$^{\circ}C$ or 860$^{\circ}C$ in oxygen atmosphere for 24hours. Typical microstructure was analyzed in terms of CFP parameters by XRD, SEM, and EDS and also superconducting characteristics were compared.

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