• Title/Summary/Keyword: cement replacement ratio

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Mix Design Procedure of Structural Concrete Using Artificial Lightweight Aggregates Produced from Bottom Ash and Dredged Soils (바텀애시 및 준설토 기반의 인공 경량골재를 활용한 구조용 콘크리트의 배합설계 절차)

  • Lee, Kyung-Ho;Yang, Keun-Hyeok
    • Journal of the Korea Institute of Building Construction
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    • v.18 no.2
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    • pp.133-140
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    • 2018
  • The objective of this study is to propose a reliable mixing design procedure of concrete using artificial lightweight aggregate produced from expanded bottom ash and dredged soil. Based on test results obtained from 25 mixes, empirical equations to determine water-to-cement ratio, unit cement content, and replacement level of lightweight fine aggregates were formulated with regard to the targeted performance (compressive strength, dry density, initial slump, and air content) of lightweight aggregate concrete. From the proposed equations and absolute volume mixing concept, unit weight of each ingredient was calculated. The proposed mix design procedure limits the fine aggregate-to-total aggregate ratio by considering the replacement level of lightweight fine aggregates, different to previous approach for expanded fly ash and clay-based lightweight aggregate concrete. Thus, it is expected that the proposed procedure is effectively applied for determining the first trial mixing proportions for the designed requirements of concrete.

Engineering Properties of the Non-Cement Mortar using the Fly ash from Combined Heat Power Plant and Recycled Fine Aggregate (열병합발전소 플라이애시와 순환잔골재를 사용한 무시멘트 모르타르의 공학적 특성)

  • Nam, Han-Kook;Lim, Jeong-Geun;Lee, Sang-Soo
    • Journal of the Korea Institute of Building Construction
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    • v.15 no.6
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    • pp.553-559
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    • 2015
  • In this study, to suggest the application method of recycled fine aggregate, the non-cement mortar was prepared and studied with the binders of blast furnace slag, fly ash, and fly ash from combined heat power plant. As a basic experiment, a series of tests was conducted to determine the potions of the binders and types of activator. When the binder was consisted with 20% of fly ash and 40% of fly ash from combined heat power plant, the highest strength of the mortar was obtained, and as an activator, the combination of sodium hydroxide 2.5%, and calcium hydroxide 7.5% showed the highest strength of the mortar. Therefore, this study focuses on engineering properties of mortar contains fly ash from combined heat power plant and recycled fine aggregate according to replacement ratio of recycled fine aggregate based on the optimum mix from the basic experiment. As a result, the best replacement ratio of recycled fine aggregate is 75%.

The Effect of Replacement Ratio of Mineral Admixtures and Curing Condition on Compressive Strength of Hot Weather Concrete (혼화재 치환율 및 양생조건이 서중콘크리트의 압축강도에 미치는 영향)

  • Kong, Tae-Woong;Lee, Soo-Hyung;Jang, Jae-Hwan;Lee, Han-Baek
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.629-632
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    • 2008
  • As concrete is a material which is subject to wide quality fluctuations by temperature, grip of seasonal feature and maintenance of ambient temperature and humidity to secure the quality required after casting concrete are able to keep away from harmful effects. In case of summer, a high temperature has caused rapid hydration reaction of cement in early age, which has caused to decrease strength by autogenous shrinkage. Therefore we need to consider a countermeasure for decrease in the hydration heat of hot-weather concrete, according to minimize water and cement content and use mineral admixtures In this experimental research, the compressive strength development for replacement ratio of mineral admixtures, curing temperature and methods of concrete was investigated to confirm the effects of mixture design and curing condition on compressive strength of concrete.

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An Experimental Study on the Mechanical Properties of Silica Fume and Fly Ash.Cement Composites (실리카흄 및 플라이애쉬.시멘트 복합체의 역학적 특성에 관한 실험적 연구)

  • 박승범;윤의식
    • Magazine of the Korea Concrete Institute
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    • v.6 no.5
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    • pp.158-170
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    • 1994
  • The results of an experimental study on the manufacture and the mechanical properties of carbon fiber rekforced silica fume . cement composites and light weight fly ash . cement composites are presented in this paper. 11s the test results show, the flexural strength, fracture toughness and ductility of CF reinforced silica fume . cement composites were remarkably increased by the increase of carbon fiber contents. And the workability of the fly ash . cement composites were improved, but the compressive and flexural strength and bulk specific gravity of them are decreased by increasing the ratio of fly ash to cement. And the compressive and flexural strength of the fly ash cement composites by cured under the hot water were improved than those by mositure cured. Also, the manufacturing process technology of lightweight fly ash . cement composites in replacement of general autoclaved lightweight concrete was developed and its optimum mix proportions were proposed.

Effect of accelerators with waste material on the properties of cement paste and mortar

  • Devi, Kiran;Saini, Babita;Aggarwal, Paratibha
    • Computers and Concrete
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    • v.22 no.2
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    • pp.153-159
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    • 2018
  • Accelerators are used to speed up the construction by accelerating the setting time which helps in early removal of formwork thus leading to faster construction rate. Admixtures are used in mortar and concrete during or after mixing to improve certain properties of material which cannot be achieved in conventional cement mortar and concrete. The various industrial by products make nuisance and are hazardous to ecosystem as well. These wastes can be used in the construction industries to reduce the consumption of cement/aggregates, cost; and save the energy and environment by utilising waste and eliminate their disposal problem as well. The effect of calcium nitrate and triethanolamine (TEA) as accelerators and marble powder (MP) as waste material on the various properties of cement paste and mortar has been studied in the present work. The replacement ratio of MP was 0-10% @ 2.5% by weight of cement. The addition of calcium nitrate was 0% and 1%; and variation of addition of TEA was 0-0.1@ 0.025% and 0.1-1.0@ 0.1% by weight of cement. On the basis of setting time, some mix proportions were selected and further investigated. Setting time and soundness of cement paste; compressive strength and microstructure of mortar mix of selected mix proportions were studied experimentally at 3, 7 and 28 days aging. Results showed that use of MP, calcium nitrate, TEA and their combination reduced setting time of cement paste for all the mixes. Addition of calcium nitrate increased the compressive strength at all curing ages while MP and TEA decreased the compressive strength. The mechanism of additives was discussed through scanning electron microscope (SEM) and energy dispersive X-ray spectroscopy (EDS) analysis of the specimens.

Experimental Study on the Mechanical Properties of Glass Concrete with Powdered Waste Glasses (폐유리 분말을 혼입한 유리 콘크리트의 역학적 특성에 관한 실험적 연구)

  • 배수호;정영수
    • Journal of the Korea Concrete Institute
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    • v.13 no.1
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    • pp.54-61
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    • 2001
  • As a part of the movement of natural resources conservation, there have been doing many recycling research works for obsolete aged tire, wasted plastic materials, etc. The purpose of this experimental study is to develop glass concrete by recycling wasted glasses as a cementitious constituent in concrete. First of all, the optimum replacement ratio of powdered waste glasses(PWG) can be determined through pilot compressive strength test on normal and high strength concrete cylinders, which have been made in various mix proportions by changing the replacement ratio of PWG. Then, further tests have been done to figure out mechanical properties of most desirable glass concrete with optimum replacement ratio of PWG, such as static modulus of elasticity, compressive and tensile strengths, flexural strength. On the other hand, the alkali-silica reactions by the mortar-bar method(KS F 2546) have been experimentally doing in various grain sizes of PWG, since the alkali in the cement has a tendency to react with the silica in the PWG. In can be confirmed from the test that glass concrete can have better workability than concrete with silica fume, and they are alike in compressive strength. It is concluded that wasted glasses can be used as pratical additives for economic and environmentally friendly concrete.

Mechanical Properties of Alpha-Calcium Sulfate Hemihydrate Replaced Concrete for Application to Box Culvert Power Transmission (전력구 콘크리트 구조물 적용을 위한 알파형 반수석고 치환 콘크리트의 역학적 특성)

  • Shin, Kyoung-Su;Kim, Gyu-Yong;Sung, Gil-Mo;Woo, Sang-Kyun;Chu, In-Yeop;Lee, Bo-Kyeong
    • Journal of the Korea Institute of Building Construction
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    • v.19 no.1
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    • pp.1-7
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    • 2019
  • This study evaluated the mechanical properties of the alpha-calcium sulfate hemihydrate replaced concrete to reduce the cracking in a box culvert power transmission. After setting the replacement ratio of alpha-calcium sulfate hemihydrate at 0, 6, 9, 12, and 15%, the setting time, compressive strength, and drying shrinkage were measured and the microstructure and crystal structure were analyzed. As a result, it was confirmed that as the replacement ratio of alpha-calcium sulfate hemihydrate increased, the setting time decreased and the compressive strength declined. On the other hand, when the alpha-calcium sulfate hemihydrate was set with 15% of replacement ratio, about 60% reduction in the drying shrinkage was shown compared to that of ordinary Portland cement. Therefore, it is thought that when the concrete replacing the alpha-calcium sulfate hemihydrate is applied to a box culvert power transmission, the cracking reduction performance will be improved, and the improvement of compressive strength will be required.

Mechanical Properties and Resistance to Freezing and Thawing of Concrete Using Air-Cooled Ferronickel Slag Fine Aggregate (서냉 페로니켈 슬래그 잔골재를 이용한 콘크리트의 역학적 특성 및 동결 융해 저항성)

  • Lee, Hong-Gik;Bae, Su-Ho;Lee, Hyun-Jin;Choi, Yun-Wang;Cho, Bong-Suk
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.6 no.4
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    • pp.319-323
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    • 2018
  • Ferronickel slag is a by-product from the ferronickel smelting process and it is divided into air-cooled ferronickel slag and water granulated ferronickel slag according to cooling system. The purpose of this experimental resesrch is to investigate the mechanical properties and resistance to freezing and thawing of concrete using air-cooled ferronickel slag(ACFNS) fine aggregate. For this purpose, the concrete specimens with water-cement ratio of 50% were made with ACFNS's replacement ratios of 0%, 20%, 30%, 40%, 50%, 70%, and 100% by volume of fine aggregate. It was observed from the test results that the compressive strength and static modulus of elasticity of ACFNS fine aggregate concrete were increased with increasing replacement ratio of ACFNS and the resistance to freezing and thawing of this was similar to reference concrete which had the relative dynamic modulus of elasticity of more than 90% during the freezing and thawing of 300 cycles.

Influence of Water-Binder Ratio and Expansion Admixture on Mechanical Properties of Strain-Hardening Cement-Based Composite with Hybrid Steel and Polyethylene Fibers (강섬유와 폴리에틸렌 섬유를 함께 혼입한 SHCC의 물결합재비와 팽창재 치환유무에 따른 역학적 특성)

  • Kim, Sung-Ho;Lee, Young-Oh;Kim, Hee-Jong;Yun, Hyun-Do
    • Journal of the Korea Concrete Institute
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    • v.24 no.3
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    • pp.233-240
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    • 2012
  • Hybrid SHCC is being researched actively for its excellent performance in controlling macro and micro cracks using macro and micro fibers, respectively. However, a significant autogenous shrinkage of SHCC is expected since it possesses high unit cement volume in its mix proportion, resulting in autogenous shrinkage cracks. Therefore, this study was performed to evaluate mechanical property of shrinkage-reducing type hybrid SHCC mixed together with steel fiber and PE fiber with excellent micro/macro crack controlling performance. In order to evaluate mechanical property of shrinkage-reducing type hybrid SHCC, replacement ratios of 0% and 10% of expansive admixture and water to binder ratios of 0.45, 0.3, and 0.2 were considered as variables. Then, shrinkage, compressive, flexural, and direct tensile tests were performed. The test results showed that mix proportion with W/B 0.3 significantly improved mechanical performance by using 10% replacement of expansive admixture.

A Fundamental Study on development of Ultra-Flow Concrete - part 1. The rheology test of mortar - (초유동 콘크리트의 개발에 관한 기초적 연구 -제 1보 : 모르터의 레올로지 시험 -)

  • 김화중;김재훈;박정민;최신호;이승조;김태곤
    • Proceedings of the Korea Concrete Institute Conference
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    • 1995.04a
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    • pp.42-47
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    • 1995
  • The flow properties of xoncrete depend on form of fine aggregate, the ratio of voides of fine aggregate and cement paste So, in this study, investigated for the improvement of rheology properties on mortar and paste replaced by Zeolite $\circled1$ The slump flow have to do with correlation on yielding value of mortar respectirely. $\circled2$The increase ratio of strength Mortar and paste 10% replaced by Zeolite was presented significently but the slump flow was decteased stiffly as the increase of plastic viscosity at the ratio of replacement over 10%

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