• Journal of the Korea Concrete Institute
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• v.23 no.1
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• pp.99-107
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• 2011

This study is to performed to find the optimum mix proportion of the high strength and self compacting concrete for the above-ground LNG storage tank construction and field application. If LNG storage tank wall thicknesscan be reduced, the construction cost and quality can be improved by using self-compacting high strength concrete with compressive strength 60~80 MPa. For this purpose, low heat cement (Type IV) and class F fly ash are used in concrete mix to control hydration heat, flowability, and viscosity. Mix design variables of unit water, fly ash replacement ratio, water-binder ratio, and fine aggregate ratio are selected and tested for material properties and manufacturing cost of the concrete. Also, fly ash replacement ratio is considered using confined water ratio test. The test results showed that the optimum mix proportion of the self-compacting high strength concrete characteristics are as follows. 1) In case of the concrete with specified compressive strength of 60 MPa, the optimum mix proportion is fly ash replacement ratio of 20% and water- binder ratio of 27~30%. 2) In case of the concrete with the strength of 80 MPa, the optimum mix proportion is fly ash replacement ratio of 10% and water-binder ratio 25%. But unit water and fine aggregate ratio are 165 $kg/m^3$ and $51{\pm}2%$, respectively, regardless of the traget concrete compressive strength range. Also, test results showed that concrete manufacturing cost of 60 MPa and 80 MPa concrete require additional costs of 14~22% and 33%, respectively, compared to the manufacturing cost of 40 MPa concrete. Therefore, application of the self-compacting high strength concrete has proven to be economical in the perspective of the material cost, quality control, and site management.

• Journal of the Korean Recycled Construction Resources Institute
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• v.12 no.1
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• pp.82-93
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• 2024

Since the cement industry generates more than 60 % of CO₂ during the clinker production process, supplementary cementitious materials are used worldwide to reduce CO₂ efficiently. Mainly used supplementary cementitious materials such as blast furnace slag and fly ash, which are used in various industries including the cement industry, concrete admixtures, and ground solidification materials. However, since their availability is expected to decrease in the future according to the carbon neutrality strategy of each industry, new supplementary cementitious materials should be used to achieve the cement industry's goal for increasing the additive content of Portland cement. Limestone is a material that already has a large amount in the cement industry and has the advantage of high grinding efficiency, so overseas developed countries established Portland limestone cement standards and succeeded in commercialization. This study was an experimental study conducted to evaluate the possibility of utilizing domestic PLC, the effect of fineness and replacement ratio on the physical properties of cement was investigated, and the environmental impact of cement was evaluated by analyzing CO₂ emissions.

• Journal of the Korean Recycled Construction Resources Institute
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• v.3 no.3
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• pp.277-282
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• 2015

This study is conducted to utilize waste concrete powder (WCP) made as a by-product manufacturing high quality recycled aggregate. The blaine fineness of the used waste concrete powder was $928cm^2/g$. As the main characteristic of waste concrete powder, it showed an angular type similar to cement, but hydrated products were attached on the surface of particles. In addition, the size of the particles of waste concrete powder was larger than OPC and in terms of chemical components it had higher $SiO_2$ contents. For using WCP in soil cement-based pavement, the qualities, physical and chemical properties, of WCP should be researched. In the first step, the specified compressive strength of mortar for two types of clay sand soil and clay soil respectively was experimented to be 15 MPa and then optimum mixing ratio of chemical solidification agent were decided in the range of 1.5 - 3.0% in the replacement with cement weight content. In the second step, based on the prior experimental results, recycling possibility of WCP in soil cement-based pavement was studied. In the result of experiment the mixing ratio of WCP were 5, 10, 15 and 20% in the replacement with soil weight and the compressive strength of mortar was somewhat decreased according to the increase of the mixing ratio of WCP.

• Advances in concrete construction
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• v.10 no.4
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• pp.301-310
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• 2020

The following paper concentrates on the objective of studying the influences of extent of duration and temperature on the Pozzolanic properties as well as reactivity of locally existing natural clay of Nai Gaj, district Dadu, Sindh Pakistan. The activation of the clay only occurs through heating when temperature in a furnace chamber reaches 600, 700 and 800oC for 1, 2 and 3 hours and at 900 and 1000℃ for 1 and 2 hours. Furthermore, the strength activity index (SAI) of advanced pozzolanic material happens to be identified through 20% cement replacement for different samples of calcined clay as per ASTM C-618. The compressive strength test of samples had been operated for 7 and 28-days curing afterwards. The maximum compressive strength had been seen in mix E in which cement was replaced with clay calcined at 700℃ for 1 hour that is 27.05 MPa that is 24.31% more than that of control mix. The results gathered from the SAI verdicts the optimal activation temperature is 700℃ within a one-hour time period. The SAI at a temperature of 700℃ with a one-hour duration at 28 days is 124.31% which happens to satisfy the requirements of the new Pozzolanic material, in order to be applied in mortar/concrete (i.e., 75%). The Energy- dispersive spectrometry (EDS) along with the X-ray diffraction (XRD) have been carried out in means of verifying whether there is silica content or amorphous silica present in metakaolin that has been developed. The findings gathered from the SAI were validated, as the analysis of XRD verified that there is in fact Pozzolanic activity of developed metakaolin. Additionally, based on observation, the activated metakaolin holds a significant influence on the increase in mortar's compressive strength.

• Journal of the Korean Recycled Construction Resources Institute
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• v.7 no.1
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• pp.76-83
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• 2012

In this study, the research examined the effect on FC, WG, RP replacement ratio on the quality improvement of BS mortar using the RA. First of all, the flow value increased as the FC contents increased, and decreased as the WG and RP contents increased. The air contents was reduced as the FC and RP contents increased, but was increased as the WG contents went up While the compressive strength of 1 : 7 mix proportion increased with the increase of the FC and WG contents, it decreased as there was more RP contents. The compressive strength of RP could increase as the mix proportion increased, but the difference depending on the improvement material type and replacement ratio decreased gradually. The absorption deteriorated as the FC and RP contents increased in all the mix proportions, but improved a little when WG was used. Meanwhile, the absorption decreased as the compressive strength improved in all the mix proportions as a correlation, but the order was FC, RP and WG depending on the quality improvement material types. The FC and WG were most favorable in terms of quality improvement as a total analysis, and the RP and WG was most effective in terms of economical efficiency and resource recycling.

• Journal of the Korean Recycled Construction Resources Institute
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• v.4 no.4
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• pp.99-104
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• 2009

For recycling of waste foundry sands, researchers recently try to recycle them rather than depend on reclamation, and are studying on how to combine waste foundry sands with cement and use them for various kinds of construction material as the effective recycling method of waste foundry sand. In this research, The ways to find the proper replacement rate of waste foundry sands and to make use of them were suggested through the experiments on the range to apply waste foundry sands with two levels of 1:3 mixture rate of W/C 43% and 50%. The research result showed that in terms of liquidity as the characteristic of unhardened mortar, as the replacement rate of waste foundry sands increased, its flow tended to decrease. The amount of air also displayed a similar tendency to that of liquidity in that the higher the replacement rate of waste foundry sands became, the lower it became. With regard to the solidity trait of hardened mortar, it increased when the waste foundry sands were replaced more, and the replacement of waste foundry sands caused increased initial solidity. As for the amount of water permeated and that of water absorbed as the water tight proofing properties, the amount of permeated water was proved to decrease because of the gap recharge effect by the fine powder of waste foundry sands, and the replacement of waste foundry sands in the structures requiring watertightness is concluded to be very effective.

• Journal of the Korea Concrete Institute
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• v.27 no.1
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• pp.37-44
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• 2015

This paper describes the effect of strain hardening cement composite (SHCC) material on structure performance of reinforced concrete (RC) beams with high-strength reinforcing bar. Also, this paper explores the structure application of SHCC in order to mitigation cracking damage and improve the ductility of flexural RC members. The prediction model for flexural strength of doubly reinforced SHCC beams are investigated in this study. To achieve the these objectives, a total of 6 rectangular beam specimens were tested under four point monotonic loading condition. The main parameters included the types of cement composite and reinforcing bar. Test results indicated that reinforced beam specimens with SHCC material were improved the structure performances and damage characteristics. Specifically, replacement of conventional high-strength concrete with SHCC materials has the potential of high-strength steel bar as flexural reinforcement on RC members. It is remarkable that suggested method of reinforced SHCC beams with high-strength reinforcing bar could be used usefully to the structure design.

• Journal of the Korea Concrete Institute
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• v.11 no.6
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• pp.25-33
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• 1999

The role of fly ash in concrete become impotant with finding the charateristics of fly ash in which it is used as cement replacement material. An experimental study is carried out to investigate the characteristics of concrete containing fly ash. The loss of slump and air content of fly ash concrete tested up to 120 minutes are lower than those of ordinary concrete, but the setting time and bleeding are increased with increasing fly ash content. The compressive and tensile strength of fly ash concrete are slightly lower than those of ordinary concrete between 7 and 28 days, however, the long-term (at 180 days) compressive strength of fly ash concrete is significantly higher. In addition, fly ash reduces the heat of hydration and peak of temperature rise in concrete.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2001.11a
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• pp.58-63
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• 2001

Recently, it has been often reported that recycling of wasted glasses should be a great topic in related business circles. For the environmental reasons, a public institution are looking fur the ways of recycling these waste glasses. Consequently, the purpose of this research is to recycle crushed and powdered waste glasses by substituting for the cement in mortar and concrete. First of all, the optimum replacement ratio of Powdered Waste Glasses(PWG) can be obtained from the pilot test results. Secondary, we make advances in recycling of waste glasses as recycled to make secondary concrete products. So, we manufactured concrete brick and block contained powdered waste glasses by through mortar pilot test.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2010.05a
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• pp.73-76
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• 2010

This study deals with the properties of polymer-modified mortars with a nitrite-type hydrocalumite, which are effectively used as intelligent patch materials for deteriorated reinforced concrete structures. The calumite is a material that can adsorb the chloride ions (Cl-) causing the corrosion of reinforcing bars and liberate the nitrite ions (NO2-) inhibiting the corrosion in reinforced concrete, and can provide a self-corrosion inhibition function to the reinforced concrete. Polymer-modified mortars using hydrocalumite and terpolymer powders are prepared with various calumite contents and polymer-binder ratios, and tested for corrosion inhibition. Subsequently, regardless of the polymer-binder ratio, the replacement of ordinary portland cement with the calumite has a marked effect on the corrosion-inhibiting property of the polymer-modified mortars.