• Title/Summary/Keyword: cement production

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Compressive Strength of Concrete due to Moisture Conditions of Recycled Coarse Aggregates and Curing Conditions (순환 굵은 골재의 함수상태와 양생조건에 따른 콘크리트의 압축강도)

  • Moon, Kyoungtae;Park, Sangyeol;Kim, Seungeun
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.39 no.4
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    • pp.485-492
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    • 2019
  • In this study, the effect of moisture conditions of recycled coarse aggregates on the compressive strength of concrete was evaluated with the water/binder ratios and the curing conditions. The saturated recycled aggregates seemed to have the negative effect on the strength development of concrete. This is the because of the decrease in bond strength between aggregate and cement paste due to the increase of surface water according to the high absorption of recycled aggregates. The effect of types and moisture conditions of aggregates according to the change of water/binder ratio was similar. However, the curing conditions had a significant effect on the compressive strength of the concrete with the different types of aggregates. In the case of curing in air, the recycled aggregates with high absorption reduced the moisture required for hydration and increased the rate of vaporizing, and these result in interfering strength development. The moisture conditions of the recycled aggregates have a considerable effect on the compressive strength of the concrete, and it is necessary to control the moisture conditions of aggregates in the production of concrete with recycled coarse aggregate. And the control of the curing condition is very important for the concrete with recycled aggregate.

An efficient robust cost optimization procedure for rice husk ash concrete mix

  • Moulick, Kalyan K.;Bhattacharjya, Soumya;Ghosh, Saibal K.;Shiuly, Amit
    • Computers and Concrete
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    • v.23 no.6
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    • pp.433-444
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    • 2019
  • As rice husk ash (RHA) is not produced in controlled manufacturing process like cement, its properties vary significantly even within the same lot. In fact, properties of Rice Husk Ash Based Concrete (RHABC) are largely dictated by uncertainty leading to huge deviations from their expected values. This paper proposes a Robust Cost Optimization (RCO) procedure for RHABC, which minimizes such unwanted deviation due to uncertainty and provides guarantee of achieving desired strength and workability with least possible cost. The RCO simultaneously minimizes cost of RHABC production and its deviation considering feasibility of attaining desired strength and workability in presence of uncertainty. RHA related properties have been modeled as uncertain-but-bounded type as associated probability density function is not available. Metamodeling technique is adopted in this work for generating explicit expressions of constraint functions required for formulation of RCO. In doing so, the Moving Least Squares Method is explored in place of conventional Least Square Method (LSM) to ensure accuracy of the RCO. The efficiency by the proposed MLSM based RCO is validated by experimental studies. The error by the LSM and accuracy by the MLSM predictions are clearly envisaged from the test results. The experimental results show good agreement with the proposed MLSM based RCO predicted mix properties. The present RCO procedure yields RHABC mixes which is almost insensitive to uncertainty (i.e., robust solution) with nominal deviation from experimental mean values. At the same time, desired reliability of satisfying the constraints is achieved with marginal increment in cost.

A Fundamental Study on the Development of Soil Stabilization Materials for Soil Mixing Method using Vietnam Fly Ash and Blast Furnace Slag (베트남 플라이애시 및 고로슬래그를 활용한 지반혼합공법용 지반안정재 개발을 위한 기초연구)

  • Jae-Hyun, Park;Wan-Gyu, Yoo;Se-Gwan, Seo;Kwang-Wu, Lee
    • Journal of the Korean Geosynthetics Society
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    • v.21 no.4
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    • pp.111-121
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    • 2022
  • It has been reported that current amount of coal ash remains almost 100 million tons and 5.85 million tons of blast furnace slag are generated annually in Vietnam. Vietnam government has encouraged the industries to increase the use of coal ash and blast furnace slag as construction materials as well as in cement production institutionally. However, limited can be applied in the construction field yet. Therefore, in this study, basic performance analysis on five different kinds of fly ash from Vietnam was conducted. In addition, the performances of blast furnace slags generated in Vietnam and Korea were compared and evaluated. Soil stabilizer compressive strength test and solidified soil unconfined compressive strength test were conducted as the basic data for the development of soil stabilizer applied to the soil mixing method using fly ash and blast furnace slag generated in Vietnam. The results showed that the Vietnamese fly ash and blast furnace slag can be used as the raw materials for soil stabilization and improvement.

Mechanical and durability of geopolymer concrete containing fibers and recycled aggregate

  • Abdelaziz Yousuf, Mohamed;Orhan, Canpolat;Mukhallad M., Al-Mashhadani
    • Computers and Concrete
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    • v.30 no.6
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    • pp.421-432
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    • 2022
  • Recently, the interminable ozone depletion and the global warming concerns has led to construction industries to seek for construction materials which are eco-friendly. Regarding this, Geopolymer Concrete (GPC) is getting great interest from researchers and scientists, since it can operate by-product waste to replace cement which can lead to the reduction of greenhouse gas emission through its production. Also, compared to ordinary concrete, geopolymer concrete belongs improved mechanical and durability properties. In spite of its positive properties, the practical use of geopolymer concrete is currently limited. This is primarily owing to the scarce structural, design and application knowledge. This study investigates the Mechanical and Durability of Geopolymer Concrete Containing Fibers and Recycled Aggregate. Mixtures of elastoplastic fiber reinforced geopolymer concrete with partial replacement of recycled coarse aggregate in different proportions of 10, 20, 30, and 40% with natural aggregate were fabricated. On the other hand, geopolymer concrete of 100% natural aggregate was prepared as a control specimen. To consider both strength and durability properties and to evaluate the combined effect of recycled coarse aggregate and elastoplastic fiber, an elastoplastic fiber with the ratio of 0.4% and 0.8% were incorporated. The highest compressive strength achieved was 35 MPa when the incorporation of recycled aggregates was 10% with the inclusion of 0.4% elastoplastic fiber. From the result, it was noticed that incorporation of 10% recycled aggregate with 0.8% of the elastoplastic fiber is the perfect combination that can give a GPC having enhanced tensile strength. When specimens exposed to freezing-thawing condition, the physical appearance, compressive strength, weight loss, and ultrasonic pulse velocity of the samples was investigated. In general, all specimens tested performed resistance to freezing thawing. the obtained results indicated that combination of recycled aggregate and elastoplastic fiber up to some extent could be achieved a geopolymer concrete that can replace conventional concrete.

The effects of limestone powder and fly ash as an addition on fresh, elastic, inelastic and strength properties of self-compacting concrete

  • Hilmioglu, Hayati;Sengul, Cengiz;Ozkul, M. Hulusi
    • Advances in concrete construction
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    • v.14 no.2
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    • pp.93-102
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    • 2022
  • In this study, limestone powder (LS) and fly ash (FA) were used as powder materials in self-compacting concrete (SCC) in increasing quantities in addition to cement, so that the two powders commonly used in the production of SCC could be compared in the same study. Considering the reduction of the maximum aggregate size in SCC, 10 mm or 16 mm was selected as the coarse aggregate size. The properties of fresh concrete were determined by slump flow (including T500 time), V-funnel and J-ring experiments. The experimental results showed that as the amount of both LS and FA increased, the slump flow also increased. The increase in powder material had a negative effect on V-funnel flow times, causing it to increase; however, the increase in FA concretes was smaller compared to LS ones. The increase in the powder content reduced the amount of blockage in the J-ring test for both aggregate sizes. As the hardened concrete properties, the compressive and splitting strengths as well as the modulus of elasticity were determined. Longitudinal and transverse deformations were measured by attaching a special frame to the cylindrical specimens and the values of Poisson's ratio, initiation and critical stresses were obtained. Despite having a similar W/C ratio, all SCC exhibited higher compressive strength than NVC. Compressive strength increased with increasing powder content for both LS and FA; however, the increase of the FA was higher than the LS due to the pozzolanic effect. SCC with a coarse aggregate size of 16 mm showed higher strength than 10 mm for both powders. Similarly, the modulus of elasticity increased with the amount of powder material. Inelastic properties, which are rarely found in the literature for SCC, were determined by measuring the initial and critical stresses. Crack formation in SCC begins under lower stresses (corresponding to lower initial stresses) than in normal concretes, while critical stresses indicate a more brittle behavior by taking higher values.

A Study on the Development of Water Permeability Gap Block by Reinforced Fiber Content (보강섬유 함유량에 따른 투수성 틈새블록 개발에 관한 연구)

  • Jo, Joonho;Shin, Jung
    • The Journal of Engineering Geology
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    • v.32 no.4
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    • pp.661-670
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    • 2022
  • In recent years, extreme rainfall and rainy seasons caused by climate change have caused river flooding and flooding damage, and it is urgent to solve economic and environmental problems in the city center due to the increase in the number of peak homes. The gap block, called the fitting block, is designed to facilitate rainwater pitching by forming a gap between the block and the block by forming a concave part and a protrusion of the block differently without the use of an existing spacer. In this study, for the production of such a gap block, the existing cement content was reduced and aramid fibers and exploration fibers, which are industrial by-products such as Goroslag fine powder and reinforcing fibers, were applied.

Potential use of local waste scoria as an aggregate and SWOT analysis for constructing structural lightweight concrete

  • Islam, A.B.M. Saiful;Walid, Walid;Al-Kutti, A.;Nasir, Muhammad;Kazmi, Zaheer Abbas;Sodangi, Mahmoud
    • Advances in materials Research
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    • v.11 no.2
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    • pp.147-164
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    • 2022
  • This study aims to investigate the influence of scoria aggregate (SA) and silica fume (SF) as a replacement of conventional aggregate and ordinary Portland cement (OPC), respectively. Three types of concrete were prepared namely normal weight concrete (NWC) using limestone aggregate (LSA) and OPC (control specimen), lightweight concrete (LWC) using SA and OPC, and LWC using SA and partial SF (SLWC). The representative workability and compressive strength properties of the developed concrete were evaluated, and the results were correlated with non-destructive ultrasonic pulse velocity and Schmidt hammer tests. The LWC and SLWC yielded compressive strength of around 30 MPa and 33 MPa (i.e., 78-86% of control specimens), respectively. The findings indicate that scoria can be beneficially utilized in the development of structural lightweight concrete. Present renewable sources of aggregate will preserve the natural resources for next generation. The newly produced eco-friendly construction material is intended to break price barriers in all markets and draw attraction of incorporating scoria based light weight construction in Saudi Arabia and GCC countries. Findings of the SWOT analysis indicate that high logistics costs for distributing the aggregates across different regions in Saudi Arabia and clients' resistant to change are among the major obstacles to the commercialized production and utilization of lightweight concrete as green construction material. The findings further revealed that huge scoria deposits in Saudi Arabia, and the potential decrease in density self-weight of structural elements are the major drivers and enablers for promoting the adoption of lightweight concrete as alternative green construction material in the construction sector.

Improvement of Nitrogen Oxide Removal of Concrete Sidewalk Block Using by Conductive Photocatalyst (전도성 광촉매를 이용한 콘크리트 블록의 대기중 질소산화물 저감에 관한 연구)

  • Geun-Guk Bae;In-Sook Cho;Yong-Sik Ahn
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.4
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    • pp.493-500
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    • 2023
  • The use of TiO2 photocatalyst in the production of concrete blocks for the purpose of nitrogen oxide reduction is an issue of controversy due to the conflicting evidence on its effectiveness. Efforts have been made to reduce the level of nitrogen oxides in the environment by using of titanium dioxide (TiO2). This study examined the effect of incorporating activated carbon into concrete blocks on the reduction of nitrogen oxides released into the atmosphere and the durability of the blocks. The efficiency of photocatalyst was enhanced through the addition of a surrounding conductive substance. The addition of activated carbon resulted in a significant increase in the electrical conductivity of photocatalytic blocks and improved durability. The cement mixture using 5 % TiO2 and 15 % activated carbon exhibited the optimal mixing ratio for the purpose of nitrogen oxide removal. The effect of the addition of conductive carbon to the photocatalytic blocks was discussed with the results of conductivity, flexural and comprssive strength and nitrogen oxide removal test. The relationship between the addition of conductive carbon to the photocatalytic blocks and its resulting effects have been studied by several tests, including conductivity, flexural and compressive strength, and nitrogen oxide removal.

High purity C3A synthesis method and effect of CaCO3 on C3A initial hydration reaction (고순도 C3A 합성 방법 및 CaCO3가 C3A 초기 수화 반응에 미치는 영향)

  • Hye-Jin Yu;Woo Sung Yum
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.33 no.6
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    • pp.244-249
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    • 2023
  • In this study, various experimental parameters were investigated for high-purity C3A synthesis. As a results of experiment, it was verified that the calcined temperature was the most important parameter for the synthesis of high-purity C3A. In addition, more synthesis time was needed when large amount of C3A synthesis to achieve high-purity. Meanwhile, the C3A blended with CaCO3 showed different reaction products compared to normal cement because C15 and C30 had monocarbocaluminate as a reaction product at early stage of hydration. Furthermore, the production amount and formation rate of monocarboaluminate formation was different varying with the CaCO3 a mounts.

The Influence of Admixture of Lignosulfonic Acid Type on the Strength of Mortar (Lignosulfonic Acid계(系) 감수제(減水劑)가 모르터의 강도(强度)에 미치는 영향(影響))

  • Kim, Han Young;Kim, Seong Wan
    • Korean Journal of Agricultural Science
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    • v.12 no.1
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    • pp.75-85
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    • 1985
  • This study is intended to find out the influence of Lignosulfonic Acid Type Admixture on compressive, tensile, flexural strength and dispersing action of mortar, and fixation of by-product of pulp industry. 1. The more Pozzolith-84 is added, the larger flow value is. The admixture of lignosulfonic acid type adhere to cement particles and the surface potential of particles is generated. On account of the repulsion among the cement particles, they are dispersed and the mortar get workable, so the production cost of precast product is curtailed and the amount of cement is reduced in a certain workability of mortar. 2. The strength of mortar is greater than plain mortar when P/C added is 0.2 and 0.4%. As time passed the potential energy is reduced and the distance of particles which lignosulfonic acid adhered to get near according as the amount of adhesion is increased. The setting and hardening reaction of morter is occurred in close state, so the strength of mortar is increased a little. The strength of mortar is less than plain mortar when amount P/C added is 0.8%. Pozzolith-84 is mainly composed of lignosulfonic acid and lignin does not influence the hardening of mortar, therefore the remained $SO_3$, $SO_3H$ are the reason of decrease of strength. 3. There is high significance between specific gravity and compressive strength. The larger specific gravity is, the more compressive strength is increased. There is high significance between 7 day's strength and 28 day's strength. The larger compressive strength is, the more tensile and flexural strength are increased. 4. Since Pozzolith-84 is a by-product of pulp industry, by using the Pozzolith-84 admixture the concreate quality is improved. The water pollusion is reduced according to fix by-products in concrete structure.

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