• Title/Summary/Keyword: cement production

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Dry Fine Grinding of Rice Husk Ash using a Stirred Ball Mill (교반 볼밀을 이용한 왕겨재의 건식 미세분쇄에 관한 연구)

  • 박승제;최연규;김명호;이종호
    • Journal of Biosystems Engineering
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    • v.25 no.1
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    • pp.39-46
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    • 2000
  • This work was conducted to study the operating characteristics of a grinding system designed to obtain fine rice husk ash powder. To find better utilizing of rice husk, a valuable by-product from rice production, once the rice husk was incinerated and the thermal energy was recovered from the furnace, the ash was fed and pulverized in the grinding system resulting a fine powder to be used as a supplementary adding material to the portland cement manufacturing . The rice husk ash grinding system consisted of a high speed centrifugal fan for the preliminary coarse milling and a dry-type stirred ball mill for the subsequent fine grinding . Total grinding time 9 5, 15, 30, 45 min), impeller speed (250, 500, 750 rpm) , and mixed ratio (4.8, 7.9, 14.9) were three operating factors examined for the performance of a stirred ball mill used for the fine grinding of ash. With the stirred ball mill used in this study, the minimum attianable mean diameter of rice husk ash powder appeared to be 2 ${\mu}{\textrm}{m}$. During the find grinding, the difference in specific surface area of powder showed an increase and the grinding energy efficiency decreased with the increase in total grinding time, impeller speed ,and mixed ratio. For the operating conditions employed , the resulting mean diameter of fine ash powder, specific energy input, and grinding energy efficiency were in the range of 1.79 --16.04${\mu}{\textrm}{m}$, 0.072-5.226kWh/kg, an d1.11-12.15$m^2$/Wh, respectively. Grinding time of 30 min , impeller speed of 750 rpm, and mixed ratio of 4.8 were chosen as the best operating conditions of the stirred ball mill for fine grinding . At these conditions, mean particle diameter of the fine ash, grinding energy efficiency, grinding throughtput, and specific energy input were 2.73${\mu}{\textrm}{m}$, 3.95$m^2$/Wh, 0.25kg/h, and 1.22kWh/kg, respectively.

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Chemical characteristics of particulate species in Mt. Sobaek atmosphere(I) : The distribution and behaviour of major ion components (소백산 대기 중 입자상 물질의 화학적 특성에 관한 연구(I) : 이온 성분의 분포와 거동을 중심으로)

  • 이선기;최재천;이민영;최만식
    • Journal of Korean Society for Atmospheric Environment
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    • v.11 no.2
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    • pp.179-184
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    • 1995
  • This study was carried out to characterize sources of suspended particulate matter(SPM) in Mt. Soback area from January to Novembver in 1993. The collection and major water soluble ion analysis of SPM were conducted by using a High Volumn Air Sampler(HVAS; W&A Inc., PM-10) and ion chromatograph(DIONEX 4000i), respectively. The variations of SPM and major ion concentrations were found to be 9. sim. 156.mu.g/ $m^{3}$, $F^{-10}$ 0.00 .sim. 0.15.mu.g/ $m^{3}$, C $l^{-10}$ 0.06 .sim. 3.79.mu.g/ $m^{3}$, N $O_{3}$$^{-10}$ 0.90 .sim. 6.85.mu.g/ $m^{3}$, S $O_{4}$$^{2-}$ 1.99 .sim. 9.36.mu.g/ $m^{3}$ N $a^{+}$0.00 .sim. 0.27.mu.g/ $m^{3}$, N $H_{4}$ $^{+}$0.72 .sim. 5.77.mu.g/ $m^{3}$, $k^{+}$0.03 .sim. 0.88.mu.g/ $m^{3}$ and $Ca^{2+}$0.12 .sim. 2.76.mu.g/ $m^{3}$. Tree sources were identified by Principal Component Amalysis(PCA) using a SPSS/P $C^{+}$. The explanation ability of forst, second and third Principal Component were 60.8%, 13.6%, 8.2%, of total variance. The sources classfied by PCA were found to be secondary aerosol/fuel combustion, soil dust related cement production/yellow sand and aerosol related waste burning.related waste burning.g.

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Globalization of Korean Textile Design (한국텍스타일디자인의 세계화 방안)

  • 차임선
    • Archives of design research
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    • v.15 no.1
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    • pp.69-79
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    • 2002
  • The Korean textile industry contributed much to the country's economic success during the 1970s-80s. Since the end of the 1980s, however, most of the Korean textile industry has begun to suffer from both high labor costs and skilled-labor shortage. During this period, such countries as China, Indonesia, and Malaysia began to gain strong foothold in the global textile market, mainly owing to considerably low label costs. To maintain competitiveness in the global textile market, the Korean textile industry should undergo a structural change. It should switch from the mass production of low quality design to selective praction of high quality and well-designed textiles. An cement of high value-added should be put into the textile product.: Usage of functional material, new processing technology, automation, pro-environmental dye shes, and strategic marketing is required. In this appear, I suggest ways and means to make the Korean textile design be good enough to compete in the global market.

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Basic Study on Fiber Composite Panel Production for Impact·Blast Resistant (방호·방폭 보강용 복합섬유 패널 제작을 위한 기초연구)

  • Kim, Woonhak;Kang, Seokwon;Yun, Seunggyu
    • Journal of the Society of Disaster Information
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    • v.11 no.2
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    • pp.235-243
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    • 2015
  • The methods to improve the protection and explosion-proof performance of concrete structures include the backside reinforcement or concrete material property improvement and the addition of structural members or supports to increase the resistance performance, but they are inefficient in terms of economics and structural characteristics. This study is about the basic study on the fiber composite panel cover, and the nano-composite material and adhesive as the filler, to maximize the specific performance of each layer and the protection and explosion-proof performance as the composite panel component by improving the tensile strength, light weight, adhesion and fire-proof performances. The fiber composite panel cover (aramid-polyester ratios of 6:4 and 6.5:3.5) had a 2,348 MPa maximum tensile strength and a 1.8% maximum elongation. The filler that contained the nano-composite material and adhesive had a 4 MPa maximum tensile shear adhesive strength. In addition, the nano-composite filler was 30% lighter than the normal portland cement

An Experiment on Bond Behaviours of Reinforcements Embedded in Geopolymer Concrete Using Direct Pull-out Test (직접 인발 시험을 이용한 지오폴리머 콘크리트의 부착 특성 실험)

  • Kim, Jee-Sang;Park, Jong-Ho
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.4 no.4
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    • pp.454-462
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    • 2016
  • Geopolymer concrete is a new class of construction materials that has emerged as an alternative to ordinary Portland cement concrete to reduce the emission of $CO_2$ in the production of concrete. Many researches have been carried out on material developments of geopolymer concrete, however a few studies have been reported on the structural use of them. This paper presents an experiment on the bond behaviors of reinforcements embedded in fly ash based geopolymer concrete. The development lengths of reinforcement for various compressive strength levels of geopolymer concrete, 20, 30 and 40 MPa, and reinforcement diameters, 10, 16 and 25 mm, are investigated. Total 27 specimens were manufactured and pull-out test according to EN 10080 was applied to measure the bond strength and slips between concrete and reinforcements. As the compressive strength levels of geopolymer concrete increase, the bond strength between geopolymer concrete and reinforcement increase. The bond strengths decrease as the diameters of reinforcements increase, which is similar in normal concrete. Also, an estimation equation for the basic development length of reinforcement embedded in geopolymer concrete is proposed based on the experimental results in this study.

Ability of the Natural Abrasives Recovered from Sludge (재활용 천연광물 연마재의 연마성능)

  • Cho, Sung-Baek;Seo, Myeong-Deok;Cho, Keon-Joon;Lee, Su-Jeong
    • Journal of the Mineralogical Society of Korea
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    • v.22 no.4
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    • pp.353-358
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    • 2009
  • The ability of natural abrasives which were recovered from CRT glass polishing process was evaluated. Comparing the center line average roughness values of a glass polished with new pumice (Ra = $0.039{\mu}m$) and with new garnet (Ra = $0.031{\mu}m$), the glass surface polished with the recycled pumice and the garnet had less pits on the surface with smaller Ra values (Ra = $0.025{\mu}m$ for recycled pumice and Ra = 0.029 for recycled garnet). Recycled rouge contains amorphous glass fragments so that it should be used as a cement replacement rather than recycle into an abrasive. Nnatural abrasives, pumice and garnet powder, which are used in CRT glass polishing process can be recycled into abrasives so that it can help to minimize costs and environmental impact from the production of abrasives and the disposal of waste sludge.

Effect of Fiber Addition for Improving the Properties of Lightweight Foamed Concrete (경량 기포콘크리트의 성능향상에 대한 섬유혼입의 영향)

  • Lee, Kyung-Ho;Yang, Keun-Hyeok
    • Journal of the Korea Institute of Building Construction
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    • v.15 no.4
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    • pp.383-389
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    • 2015
  • The objective of this study is to develop mixture proportioning approach of crack controlled lightweight foamed concrete without using high-pressure steam curing processes, as an alternative to autoclaved lightweight concrete blocks (class 0.6 specified in KS). To control thermal cracks owing to hydration heat of cementitious materials, 30% ground granulated blast-furnace slag (GGBS) was used as a partial replacement of ordinary portland cement (OPC). Furthermore, polyvinyl alcohol (PVA) and polyamid (PA) fibers were added to improve the crack resistance of foamed concrete. The use of 30% GGBS reduced the peak value of hydration production rate measured from isothermal tests by 28% and the peak temperature of foamed concrete measured from semi-adiabatic hydration tests by 9%. Considering the compressive strength development, internal void structure, and flexural strength of the lightweight foamed concrete, the optimum addition amount of PVA or PA fibers could be recommended to be $0.6kg/m^3$, although PA fiber slightly preferred to PVA fiber in enhancing the flexural strength of foamed concrete.

Evaluation of PLA Fiber Dissolution in Cement Paste and Geopolymer (시멘트 페이스트 및 지오폴리머 내의 PLA 섬유의 용해성 평가)

  • Kim, Joo-Hyung;Kwon, Seung-Jun
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.2
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    • pp.204-211
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    • 2020
  • Poly-Lactic Acid(PLA) fiber is an eco-friendly material and is biodegradable, so it can be utilized for manufacturing porous construction materia ls with interna l pore connection. In this study, domestic PLA fiber products(0.5mm india meter, 1.0mm in length, 10mm in length) were tested for melting at high temperatures and high alkality, and they were incorporated with FA-based geopolymer. Compressive strength was obtained through high temperature curing and alkali activator, however the complete melting of the PLA fiber was not ensured. The previous study handling PLA fiber with 0.003mm in diameter was completely dissolved, but 0.5mm and 1.0mm in diameter showed 42.5% and 33.3% of dissolution ratio, respectively. In addition, the increasing fiber volume led floating fibers during curing, which had a negative effect on its workability and solubility. Although the properties of PLA fiber may vary depending on the raw materials and production conditions, PLA fiber with 0.1mm or less diameter is recommended for porous construction material.

Recycling System and Recycling Strategy for End of Life Vehicles in Korea (변혁기(變革期)의 한국(韓國) 자동차(自動車)리싸이클링시스템과 발전과제(發展課題))

  • Oh, Jae-Hyun;Kim, Joon-Soo;Moon, Suk-Min;Min, Ji-Won
    • Resources Recycling
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    • v.20 no.2
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    • pp.16-29
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    • 2011
  • The Korea auto industry has developed remarkedly over the past 40 years and ranked up to 5th vehicles production nation in the world. In 2009 alone, Korea produced 3.5million vehicles and number of vehicles registered surpassed the seventeen million. On the other hand, 711 thousand ELV(End of Life Vehicles) were scrapped and used cars more than 265 thousand were exported. In the year 2009, 568 thousand tons of iron, 46 thousand tons of aluminum and 7 thousand tons of copper were recovered from ELV in Korea. Recycling ratio of ELV is approaching 95% by using ASR(Automobile Shredding Residue) as a fuel at cement kiln. Korea has enacted the automobile recycling law in 2007 and enforced it from January 2009, actually. However, the law has not been managed smoothly due to delays in the construction of infrastructure and the existence of a hostile monitoring system. In this regard, a revision and supplement program focused on recycling fee on the automobile recycling law is running under the ministry of environment now. Here, a recycling model for enhancing ELV recycling is suggested.

Experimental investigation on the effect of cementitious materials on fresh and mechanical properties of self-consolidating concrete

  • Shariati, Mahdi;Rafie, Shervin;Zandi, Yousef;Fooladvand, Rouhollah;Gharehaghaj, Behnam;Mehrabi, Peyman;Shariat, Ali;Trung, Nguyen Thoi;Salih, Musab N.A.;Poi-Ngian, Shek
    • Advances in concrete construction
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    • v.8 no.3
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    • pp.225-237
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    • 2019
  • Although applying self-consolidating concrete (SCC) in many modern structures is an inevitable fact, the high consumption of cement in its mixing designs has led to increased production costs and adverse environmental effects. In order to find economically viable sources with environmentally friendly features, natural pozzolan pumice and blast furnace slag in 10-50% of replacement binary designs have been investigated for experiments on the properties of fresh concrete, mechanical properties, and durability. As a natural pozzolan, pumice does not require advanced equipment to prepare for consumption and only needs to be powdered. Pumice has been the main focus of this research because of simple preparation. Also to validate the results, in addition to the control specimens of each design, fly ash as a known powder has been evaluated. Moreover, ternary mixes of pumice and silica fume were investigated to enhance the obtained results of binary mixes. It was concluded that pumice and slag powders indicated favorable performance in the high percentage of replacement.