• Title/Summary/Keyword: cement mortar products

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Studies on the Strength of Briquette Ash Hardened by Cement (연탄재를 시멘트로서 경화(硬化)시켰을 때의 강도(强度)에 관(關)한 연구(硏究))

  • Kim, Seong-Wan
    • Korean Journal of Agricultural Science
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    • v.6 no.1
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    • pp.45-55
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    • 1979
  • This study made to find the variation of strengths of briquette ash which were hardened into cement. The briquette ash were mixed with the cement, ((cement (90%)+slaked lime (10%)) and ((cement (80%)+fly ash (20%)) in the ratio of 1:2, 1:3, 1:4, 1:5, 1:7 and 1:9, respectively, and these were compared with the one made of cement plus standard sand in the strengths of compression, tension and bending at the ages of 7 days and 28 days. The results from the study conducted preliminary without studying the economical aspects or duration of the products are summarized as follows: 1. The compressive strengths of mortar made of 1 to 2 ratios of cement to briquette ash, (cement+slaked lime) to briquette ash and (cement+fly ash) to briquette ash were 84%, 90% and 75% at the age of 7 days and 84.9%, 73.5% and 69.8%, respectively of those of Korean Standard values. 2. The compressive strength s of mortar made of 1 to 2 ratios of cement to briquette ash, (cement+slaked lime) to briquette ash and (cement+fly ash) to briquette ash were 69.3%, 75.1% and 41.3% at the age of 7 days and 56.4%, 49%, and 46.5% at the age of 28 days, respectively of the mortar made of standard sand. 3. The tension strengths of mortar made of 1 to 2 ratios of cement to briquette ash, (cement+slaked lime) to briquette ash, and (cement+fly ash) to briquette ash were 64.4%, 47.1% and 35.4% at the age of 7days and 69.6%, 64.8%, and 57.3%, respectively of that of the mort ar produced with standard sand. 4. The bending strengths of mortar made of 1 to 2 ratios of cement to briquette ash, (cement+slaked lime) to briquette ash, and (cement+fly ash) to briquette ash were 46.3%, 65.9% and 39.1% at the age of 7 days and 89.9%, 96.7%, and 85.1%, respectively of that of mortar produced with standard sand. 5. The bending strength of the mortar was lower than that of cement mortar, when the briquette ash were harqened into cement. However, the mortar produced by such method seemed to be used as the secondary products of cement or concrete. The additional usefullness of the hardened biquette ash can be found in contributing toward the solving the various pollution problems, the saving the labor costs needed to clean-up waste materials, and the saving the construction materials.

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Effect of accelerators with waste material on the properties of cement paste and mortar

  • Devi, Kiran;Saini, Babita;Aggarwal, Paratibha
    • Computers and Concrete
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    • v.22 no.2
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    • pp.153-159
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    • 2018
  • Accelerators are used to speed up the construction by accelerating the setting time which helps in early removal of formwork thus leading to faster construction rate. Admixtures are used in mortar and concrete during or after mixing to improve certain properties of material which cannot be achieved in conventional cement mortar and concrete. The various industrial by products make nuisance and are hazardous to ecosystem as well. These wastes can be used in the construction industries to reduce the consumption of cement/aggregates, cost; and save the energy and environment by utilising waste and eliminate their disposal problem as well. The effect of calcium nitrate and triethanolamine (TEA) as accelerators and marble powder (MP) as waste material on the various properties of cement paste and mortar has been studied in the present work. The replacement ratio of MP was 0-10% @ 2.5% by weight of cement. The addition of calcium nitrate was 0% and 1%; and variation of addition of TEA was 0-0.1@ 0.025% and 0.1-1.0@ 0.1% by weight of cement. On the basis of setting time, some mix proportions were selected and further investigated. Setting time and soundness of cement paste; compressive strength and microstructure of mortar mix of selected mix proportions were studied experimentally at 3, 7 and 28 days aging. Results showed that use of MP, calcium nitrate, TEA and their combination reduced setting time of cement paste for all the mixes. Addition of calcium nitrate increased the compressive strength at all curing ages while MP and TEA decreased the compressive strength. The mechanism of additives was discussed through scanning electron microscope (SEM) and energy dispersive X-ray spectroscopy (EDS) analysis of the specimens.

A Study on the Quality Properties of Alkali-activated cement free Mortar using Industrial by-products (산업부산물을 사용한 알칼리 활성 무시멘트 모르타르의 품질특성에 관한 연구)

  • Kwon, Yong-Hun;Kwon, Yeong-Ho;Lee, Dong-Gyu
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.1 no.1
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    • pp.58-66
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    • 2013
  • This study investigated quality properties of alkali activated cement free mortar using industrial by-product such as cement kiln dust(CKD), silica fume(SF) and quartz sand powder(SP) to compare with previous research about blast furnace slag(BS) and fly ash(FA). The results were as following. All materials were effective to increase compressive strength, however they showed different tendency on flowability. CKD and SP increased flowability, but on the other hand SF did not because it's blain was great difference with other materials. Flowability and compressive strength were related with grading distributions of binders because CKD, SP and SF which had small particle size filled up BS and FA. Application of industrial by-products with various grading distributions could be effective for the high early strength and flowability of alkali activated cement free mortar using BS.

An Experimental Study on the Initial Physical Properties of Cement Mortar with POFA (POFA 혼입률에 따른 시멘트 모르타르의 초기 물성에 관한 실험적 연구)

  • Wi, Kwang-Woo;Lee, Han-Seung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.11a
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    • pp.122-123
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    • 2015
  • Demands for the replacement materials of cement have been increasing due to social problems such as CO2 reduction and exhaustion of resource. Recently industrial by-products, for example GGBFS and fly ash, have been used as an admixture. However Studies on POFA have been insufficient. POFA, which is used in this study, was obtained from burning of palm oil shell and husk from a southern part of Malaysia. In this study, early compressive strength and porosity of cement mortar with POFA are measured, and appropriate fraction of POFA is 10%. In terms of porosity, POFA is used as a filer in mortar. Later, activity index of POFA and long-term experiments are needed.

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The Performance Evaluation of Mortar Using Calcium Nitrite and CO2 Nano-Bubble Water (아질산칼슘과 탄산나노버블수를 사용한 모르타르의 성능 평가)

  • Kim, Ho-jin;Kim, Jin-Sung;Choi, Hyeong-Gil
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2020.11a
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    • pp.145-146
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    • 2020
  • This study investigated the performance evaluation of polymer cement mortar for repairing concrete structures using calcium nitrite(Ca(NO2)2) and CO2 nano-bubble mixing water to develop section-restoration methods for the repair and reinforcement of cracks. The evaluation items were strength and microstructure analysis at 28 days of age according to the change in the amount of calcium nitrite and the use of CO2 nano-bubble water. As a result of the experiment, it was confirmed that the performance of polymer cement mortar for repairing concrete structures was improved by the generation of nitrite-based hydration products when calcium nitrite and CO2 nano-bubble water were used.

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A Study on Thermal Conductivity Properties of Ground Heat Exchangers for GSHP systems (지열냉난방시스템 수직형 지중열교환기 그라우트의 열적 특성에 관한 연구)

  • Baek, Sung-Kwon;Jeon, Joong-Kyu;An, Hyung-Jun
    • Proceedings of the SAREK Conference
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    • 2007.11a
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    • pp.429-433
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    • 2007
  • Cement mortar and concrete can be used as grouts but problems regarding shrinkage and the discord of coefficients of thermal expansion between grouts and HDPE pipes has to be solved. Thermal conductivities of wet condition two times larger than those of dry condition, except for pure cement mortar. The addition of sand into the cement grouts greatly increases the thermal conductivity. The addition of bentonite into the cement grouts reduces thermal conductivity thus reducing the density. Bentonite grouting must be used only below the groundwater table since bentonite grouts possesses high shrinkage property in dry condition. The addition of sand prevents the shrinkage of bentonite grouts. Bentonite manufactured in Korea can be used since they possess similar thermal conductivities with imported products. The addition of sand into the bentonite grouts greatly increases the thermal conductivity.

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Effect of activator types on cement mortar with polymeric aluminum chloride waste residue

  • Ping Xu;Yuhao Cui;Dong Han;Minxia Zhang;Yahong Ding
    • Advances in concrete construction
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    • v.15 no.3
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    • pp.149-159
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    • 2023
  • Water glass (WG) and sodium sulfate (SS) were used to prepare polymeric aluminum chloride residue cement mortar (PACRM) by single and compound blending with polymeric aluminum chloride waste residue, respectively. The structural strength and textural characteristics examinations showed that PACRM consistency increased by incorporating WG, but decreased by incorporating SS. When WG and SS were compounded, the mortar consistency initially rose before falling. The compressive strength of PACRM increased and then decreased as WG was increased. The mechanical properties of PACRM were better enhanced by SS than WG, showing no strength deterioration. The main reason for the improved mechanical properties of polymeric aluminum chloride waste residue in the presence of activators is the increased precipitation of reactive substances, such as C-S-H gels, calcium silica, and Ca(OH)2. The density of the specimens with PACRM and the degree of aggregation of hydration products were significantly enhanced by generating more hydration products in the mortar. Further, the cracks and pores were significantly reduced, and the matrix structure was continuous and dense at 5% SS doping and 3% compound doping.

A Study on Hydration Properties of Recycled Cement Mortar using Admixture Materials (혼화재료를 혼입한 재생시멘트 모르터의 수화특성에 관한 연구)

  • Park, Cha-Won;Kang, Byeung-Hee
    • Journal of the Korea Institute of Building Construction
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    • v.4 no.4
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    • pp.79-86
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    • 2004
  • The purpose of this study was the development of a recycling process to recover the hydraulic properties of hydration products which account for a large proportion of cementitious powder from concrete waste. This process was performed to recycle cementitious powder as recycle cement. Therefore, after the theoretical consideration of the properties of recycle process of recycled aggregates and cementitious powder, we investigated the hydraulic properties of cementitious powder under various temperature conditions in hardened mortar which was modeled on concrete waste. And we analyzed properties of chemical reactions of recycled cement with admixture materials such as Fly-Ash, Blast Furnace Slag As a result of the experiment, the most effective method to recover hydraulic properties of the cementitious powder from concrete waste was condition of burning at 700℃ for 120 minute. And it is shown that the fluidity of mortar was decreased rapidly when the burning temperature of recycle cement was increased. However, the compressive strength and fluidity were improved significantly when admixture materials such as Fly-Ash or Blast Furnace Slag was added.

Physical Properties of Non-sintered Cement Mortar with Heat Treatment after Steam Curing (비소성 시멘트 모르타르의 증기양생 후 열처리에 따른 물리적 특성)

  • Na, Hyeong-Won;Hyung, Won-Gil
    • Journal of the Korea Institute of Building Construction
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    • v.21 no.2
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    • pp.97-104
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    • 2021
  • This study aims to develop non-sintered cement that can replace the Portland cement by utilizing industrial by-products. As a suggestion, the physical properties of non-sintered cement mortar depending on the curing method were investigated with ground granulated blast furnace slag, class C fly ash, and class F fly ash. As a result of the study, it was found that the strength performance and absorption rate were improved through the heat treatment process after steam curing. It was confirmed through crystal phase analysis that the hydration was accelerated after heat treatment, and the bonding material formed a dense internal structure.

Enhancement in the quality of mortar which uses uses 3-type blast-furnace slag cement and circulated fine aggregate, according to replacement ratio changes of waste refractories and desulfurized plaster (폐내화물 및 탈황석고의 치환율 변화에 따른 3종 고로슬래그 시멘트와 순환잔골재를 사용하는 모르타르의 품질향상)

  • Lee, Jae-Jin;Lee, Jea-Hyeon;Baek, Cheol;Kim, Min-Sang;Yoon, Won-Geun;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.10a
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    • pp.56-57
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    • 2016
  • Recently amongst Korea's construction companies there has been heightened interest in environment load reduction and resource recycling. As a result, the construction industry is examining recycled materials alternative to cement and blast-furnace slag (BS henceforth) cement, such as waste refractories and desulfurized plaster. This study analyzes the liquidity and intensity characteristics of mortar according to changes in replacement ratios of waste refractories and desulfurized plaster, used as industry by-products in mortar environments that use BS 3-type cements and circulated fine aggregate. As a result, the greater the increase in replacement ratios of desulfurized plaster, the greater the increase in liquidity and air quantity, as well as compression strength.

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