• 대한산업공학회지
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• 제19권3호
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• pp.91-102
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• 1993

This paper suggests an approach to quantitative evaluation of a manufacturing flexibility in automated manufacturing systems. The flexibility of a cell is newly defined and evaluated in use of the environmental change factors which may influence flexibility for satisfying a manufacturing performance objective. The number of machines, the number of operations, machine breakdowns and processing times are considered for this cell flexibility measure. The cell flexibility measures the extent that the cell utilizes the processes to acquire high throughput. Simulation program written in SLAM System was used to help measure cell flexibility. The proposed cell flexibility measure provides a prediction of the influence of the factors on throughput performance, and applies in case of comparison of existing system and a new system, changes in operation conditions of a cell, and comparison of rival machines. Therefore it can be used as decision making criteria for system justification.

• 산업공학
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• 제21권3호
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• pp.302-311
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• 2008

Efficiency evaluation methods of manufacturing processes have relied on absolute measures such as defective rate and throughput per person, ignoring various process characteristics. To overcome the limitation, we propose an evaluation model which reflects characteristics of each process. It is composed of three measures : utilization, performance, and improvement. The suggested model utilizes a combination of DEA and AHP methods. The proposed method has been applied to efficiency evaluation of cellular phone case manufacturing processes.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 2005년도 ICCAS
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• pp.649-652
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• 2005

The camera cellular phone has a large portion of cellular phone market in recent year. The variety of a customer demand makes a fast model change and the spatial resolution is changed from VGA to multi-mega pixel. The 1.3 mega pixel (MP) camera cellular phone was first released into the Korean market in October 2003. The major cellular phone companies released a 2MP camera cellular phone that supports zoom function and a 2MP camera cellular phone is settled down with the Korea cellular phone market. It makes a keen competition in price and demands automation for phone camera module. There is an increasing requirement for the automatic assembly to correspond to a fast model change. The hard automation techniques that rely on dedicated manufacturing system are too inflexible to meet this requirement. Therefore in this study, this system is designed with the flexibility concept in order to cope with phone camera module change. The system has a same platform that has X-Y-Z motion or X-Z motion with ${\mu}m$order accuracy. It has a special gripper according to the type of a component to be put together. If the camera model changes, the gripper may be updated to fit for the camera module. The controller of this system acquires the data sets that have the information about the assembly part by the tray. This information is obtained ahead of an inspection step. The controller excludes an inferior part to be assembled by using this information to diminish the inferior goods. The assembly jig used in this system has a function of self adjustment that reduces the tact time and also diminish the inferior goods. Finally, the intelligent assembly system for phone camera module will be designed to get a flexibility to meet model change and a high productivity with a high reliability.

• International Journal of Fuzzy Logic and Intelligent Systems
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• 제4권1호
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• pp.84-89
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• 2004

The machine cell formation problem is the problem to group machines into machine families and parts into part families so as to minimize bottleneck machines, exceptional parts, and inter-cell part movements in cellular manufacturing systems and flexible manufacturing systems. This paper proposes a new machine cell formation method based on the adaptive Hamming net which is a kind of neural network model. To show the applicability of the proposed method, it presents some experiment results and compares the method with other cell formation methods. From the experiments, we observed that the proposed method could produce good cells for the machine cell formation problem.

• 산업경영시스템학회지
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• 제20권44호
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• pp.297-309
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• 1997

Exceptional Elements(E.E) are generally eliminated by a machine duplication or a subcontract in cellular manufacturing system. One of the advantages in FMS consists of machines capable of multi-processing. This paper presents a method that eliminates E.Es by tool duplication. First, we develop the exceptional operation similarity(EOS) by machine cell-operation incidence matrix and part-operation incidence matrix. The EOS indicates a similarity of unperformable operations in each part when two exceptional parts are assigned to a machine cell. Secondly, a mathematical model to minimize tool duplication is developed by the EOS. Finally, a heuristic algorithm is developed to reflect dynamic situation in process of elimination of exceptional elements by the EOS and the mathematical model. A numerical example is provided to illustrate the algorithm.

• 한국지능시스템학회:학술대회논문집
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• 한국퍼지및지능시스템학회 1996년도 추계학술대회 학술발표 논문집
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• pp.315-318
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• 1996

The machine-part cell formation means the grouping of similar parts and similar machines into families in order to minimize bottleneck machines, bottleneck parts, and inter-cell part movements in cellular manufacturing systems and flexible manufacturing systems. The cell formation problem is knows as a kind of NP complete problems. This paper briefly introduces the cell-formation problem and proposes a cell formation method based on the Kohonen's self-organizing feature map which is a neural network model. It also shows some experiment results using the proposed method. The proposed method can be easily applied to the cell formation problem compared to other meta-heuristic based methods. In addition, it can be used to solve large-scale cell formation problems.

• Industrial Engineering and Management Systems
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• 제7권2호
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• pp.113-125
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• 2008

This paper presents a model for designing cellular manufacturing systems (CMS) by integrating system cost, machine reliability, and preventive maintenance (PM) planning. In a CMS, a part is processed using alternative process routes, each consisting of a sequence of visits to machines. Thus, a level of 'system reliability' is associated with the machines along the process route assigned to a part type. Assuming machine reliabilities to follow the Weibull distribution, the model assigns the machines to cells, and selects, for each part type, a process route which maximizes the overall system reliability and minimizes the total costs of manufacturing operations, machine underutilization, and inter-cell material handling. The model also incorporates a reliability based PM plan and an algorithm to implement the plan. The algorithm determines effective PM intervals for the CMS machines based on a group maintenance policy and thus minimizes the maintenance costs subject to acceptable machine reliability thresholds. The model is a large mixed integer linear program, and is solved using LINGO. The results point out that integrating PM in the CMS design improves the overall system reliability markedly, and reduces the total costs significantly.

• 한국산업정보학회논문지
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• 제16권4호
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• pp.119-125
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• 2011

The part family (PF) formation in a cellular manufacturing has been a key issue for the successful implementation of Group Technology (GT). Basically, a part has two different attributes; i.e., design and manufacturing. The respective similarity in both attributes is often conflicting each other. However, the two attributes should be taken into account appropriately in order for the PF to maximize the benefits of the GT implementation. This paper proposes a clustering algorithm which considers the two attributes simultaneously based on pareto optimal theory. The similarity in each attribute can be represented as two individual objective functions. Then, the resulting two objective functions are properly combined into a pareto fitness function which assigns a single fitness value to each solution based on the two objective functions. A GA is used to find the pareto optimal set of solutions based on the fitness function. A set of hypothetical parts are grouped using the proposed system. The results show that the proposed system is very promising in clustering with multiple objectives.

• 산업경영시스템학회지
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• 제23권54호
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• pp.65-75
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• 2000

Cellular manufacturing(CM) is a philosophy and innovation to improve manufacturing productivity and flexibility. Cell formation(CF), the first and key problem faced in designing an effective CM system, is a process whereby parts with similar design features or Processing requirements are grouped into part families, and the corresponding machines into machine cells. Cell formation solutions often contain exceptional elements(EEs). EE create interactions between two manufacturing cells. A policy dealing with EEs considers minimizing the total costs of three important costs; (1)intercellular transfer (2)machine duplication and (3)subcontracting. This paper presents an effective cell formation method with fuzzy nonlinear mixed-integer programming simultaneously to form manufacturing cells and to minimize the total costs of eliminating exceptional elements.

• 제어로봇시스템학회논문지
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• 제22권12호
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• pp.1027-1033
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• 2016

There is an increasing need for manufacturing systems to produce batches in small quantities. Such manufacturing systems are significantly difficult to develop with conventional automation equipment. Recently, several research groups have applied industrial dual-arm robots to cell production lines. A synchronization method for robots is necessary for the cell production process when robots work in a shared workspace. Conventional automation factories do not need this method because the main control system operates all of the machines or robots. However, our intended application for the developed robot is in small manufacturing environments that cannot install an expensive main control system. We propose an inexpensive and high-performance method with a simple digital in/out channel using a real-time communication protocol. The developed method was validated in a pilot production line for cellular phone packing.