• Title/Summary/Keyword: cast-in-concrete

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Performance Evaluation of the Stair Joints Constructed with Partial Precast Concrete System (프리캐스트 콘크리트 계단 접합부의 접합방식에 따른 성능평가)

  • Chang, Kug-Kwan;Lee, Eun-Jin;Jin, Byung-Chang
    • Journal of the Korea Concrete Institute
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    • v.20 no.6
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    • pp.833-840
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    • 2008
  • The time and cost can be reduced when applying partial precast concrete to the stair system in comparison to the cast-in-place or precast method. Because the performance of staircase which is used for evacuation can be largely different from connection types of precast concrete member, we tried to know structural behavior and performance evaluation according to each type of stair joints by experimental study. In the cast-in-place rigid joint, much reinforcement is needed in the end portion because much stress is concentrated in the middle portion. Also, in the pin joint which is used in the connection point, the maximum stress occurs in the middle point, so not only the amount of re-bar is increased but also the serviceability is largely decreased. The bolt type of semi-rigid joints proposed in this study had been increased strength and serviceability which is similar to the rigid joints. Also, its ductility was shown about 0.7 times in comparison to the rigid type and was about 2.8 times for the pin joint type. According to the classification of joint in Eurocode, it can be considered that it is one of the semi-rigid joints which are in the semi-rigid-full strength, and the structural behavior can be expected by using a model which applied to stiffness value decreased by 40 percent.

Study on improving method of arranging trapezoidal pre-cast segment lining in shield tunnel (쉴드터널의 사다리꼴 세그먼트라이닝 배열방법 개선에 대한 연구)

  • Kim, Jung-Hyun;Kang, Kyung-Jin
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.9 no.1
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    • pp.1-18
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    • 2007
  • This study is about an arrangement method of trapezoidal pre-cast segment lining that can be applied in shield tunnel construction. Trapezoidal segment lining is formed by assembling tapered pre-cast concrete segments taking advantage of the tapered shape of pre-cast segments upon delivery on site. By calculating tapering of the segments manufactured in single type and rotating the segments when putting them together, a variety of tunnel alignments can be arranged in the most efficient way. Once the design criteria and tunnel alignment (straight or curved) is analyzed, the sequence of assembling trapezoidal segments in compliance with tunnel alignment will be computed. On site an operator can utilize the softwareto automatically determine sequential arrangement of trapezoidal segments. When the actual arrangement of segmental lining is different from the computed output, the operator can input the actually measured values to coincide the computerized calculation with the real status of assembly. Then the adjustment will be the basis of subsequent arrangement of segments, thus the continuity of work can be guaranteed.

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Design Method for Cast-in-place Energy Pile Considering Equivalent Heat Exchange Rate (등가열교환율을 적용한 현장타설 에너지파일 설계법)

  • Min, Sunhong;Park, Sangwoo;Jung, Kyoungsik;Choi, Hangseok
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.33 no.3
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    • pp.1049-1061
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    • 2013
  • In this paper, a relative heat exchange rate is numerically compared for cast-in-place concrete energy piles with different heat exchange pipe configurations, and a new design method for energy piles is proposed. An equivalent heat exchange rate was estimated for the W-type (one series loop), multiple U-type (four parallel loops), and coil-type heat exchanger installed in the same large-diameter drilled shaft. In order to simulate a cooling operation in summer by a CFD analysis, the LWT (leaving water temperature) into a energy pile was fixed at $35^{\circ}C$ and then the EWT (entering water temperature) into a heat pump was monitored. In case of continuously applying the artificial maximum cooling load for 100 hours, all of the three types of heat exchangers show the marginally similar heat exchange rate. However, in case of intermittently applying the cooling load with a cycle of 8 hours operation-16 hours off for 7 consecutive days, the coil type heat exchanger exhibits a heat exchange rate only 86 % of the multiple U-type due to measurable thermal interference between pipe loops in the energy pile. On the other hand, the W-type possesses the similar heat exchange rate to the multiple U-type. The equivalent heat exchange rates for each configuration of heat exchangers obtained from the CFD analysis were adopted for implementing the commercial design program (PILESIM2). Finally, a design method for cast-in-place concrete energy piles is proposed along with a design chart in consideration of typical design factors.

Segmental Analysis of Curved Non-Prismatic Prestressed Concrete Box Girder Bridges (시공단계를 고려환 곡선변단면 프리스트레스트 콘크리트 박스거더교량의 해석)

  • Park, Chan Min;Kang, Young Jin
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.14 no.1
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    • pp.71-81
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    • 1994
  • A method is presented for the analysis of curved segmentally erected prestressed concrete box girder bridges including time-dependent effects due to load history, temperature history, creep, shrinkage, aging of concrete and relaxation of prestressing steel. The segments can be either precast or cast-in-place. Thin-walled beam theory and finite element method are combined to develop a curved nonprismatic thin-walled box beam element. The element consists of three nodes and each node has eight displacement degrees of freedom, including transverse distortion and longitudinal warping of the cross section.

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Fresh and Mechanical Properties of Repair Mortar for Shotcrete (숏크리트용 보수 모르타르의 굳기 전 특성 및 역학적 특성)

  • Lee, Jin-Yong;Lee, Kwang-Myong;Lee, Chae-Hyuck;Kim, Joo-Hyung
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.05b
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    • pp.325-328
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    • 2006
  • Recently, repair mortars have been mainly used for repairing old concrete structures. In this study, a new repair mortar including shotcrete admixture, slag, silica fume, sulphate and calcium carbonate, was developed for repairing shotcrete layer and the fresh properties and mechanical characteristics of the repair mortar was measured, Test results showed that the shortcrete admixture and other additives reduce the final setting time from about 7 hours to within 20 minutes and increase very early strength and stiffness (within 5 hours after cast).

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Evaluation on Soundness of Cast-In-Place Gutter Concrete Under Freezing-Thawing and Chloride Attack (염해 및 동결융해 작용을 받은 현장타설 측구 콘크리트의 건전도 평가)

  • Lee, Tae-Gyu;Kim, Gyu-Yong;Kang, Yeon-Woo;Kim, Soon-Mook;Choe, Gyeong-Cheol
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.05a
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    • pp.78-79
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    • 2015
  • For estimating compressive strength of concrete, non-destructive test has conducted generally. It used experimental equation to calculate compressive strength from construction. This study investigated experiment to apply non-destructive test, based on fresh property, compressive strength and ultrasonic pulse velocity of high performance concrete. And it conducted to compare various proposed equation.

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Study of heavy fuel oil fly ash for use in concrete blocks and asphalt concrete mixes

  • Al-Osta, Mohammed A.;Baig, Mirza G.;Al-Malack, Muhammad H.;Al-Amoudi, Omar S. Baghabra
    • Advances in concrete construction
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    • v.4 no.2
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    • pp.123-143
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    • 2016
  • Use of heavy fuel fly ash (HFFA) (diesel and cracked fuel) for power generation in Saudi Arabia has generated and accumulated large quantities of HFFA as a byproduct. In this research, HFFA is studied with the emphasis on the utilization of this waste material in concrete blocks and asphalt concrete mixes. Two types of mixes, one with low and other with high cement content, were studied for concrete blocks. Different mixes having varying percentages of HFFA (0% to 25%), as cement/sand replacement or as an additive, were studied. The performance of concrete blocks is evaluated in terms of compressive strength, water absorption, durability and environmental concerns. The results showed that blocks cannot be cast if more than 15% HFFA is used; also there is a marginal reduction in the strength of all the mixes before and after being exposed to the sulfate solution for a period of ten months. HFFA is studied in asphalt concrete mixes in two ways, as an asphalt modifier (3&5%) and as a filler (50%) replacement, the results showed an improvement in stiffness and fatigue life of mixes. However, the stability and indirect tensile strength loss were found to be high as compared to the control mix due to moisture damage, indicating a need of using antistripping agents. On environmental concerns, it was found that most of the concerned elements are within acceptable limits also it is observed that lower concentration of barium is leached out with the higher HFFA concentrations, which indicates that HFFA may work as an adsorbent for this leaching element.

Stress-transfer in concrete encased and filled tube square columns employed in top-down construction

  • Kim, Sun-Hee;Yom, Kyong-Soo;Choi, Sung-Mo
    • Steel and Composite Structures
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    • v.22 no.1
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    • pp.63-77
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    • 2016
  • Top-down construction is a construction technique in which pit excavation and structure construction are conducted simultaneously. Reducing construction time and minimizing noise and vibration which affect neighboring structures, the technique is widely employed in constructing downtown structures. While H-steel columns have been commonly used as core columns, concrete filled steel tube (CFT) columns are at the center of attention because the latter have less axial directionality and greater cross-sectional efficiency than the former. When compared with circular CFT columns, square CFT columns are more easily connected to the floor structure and the area of percussion rotary drilling (PRD) is smaller. For this reason, square CFT columns are used as core columns of concrete encased and filled square (CET) columns in underground floors. However, studies on the structural behavior and concrete stress transfer of CET columns have not been conducted. Since concrete is cast according to construction sequence, checking the stress of concrete inside the core columns and the stress of covering concrete is essential. This paper presents the results of structural tests and analyses conducted to evaluate the usability and safety of CET columns in top-down construction where CFT columns are used as core columns. Parameters in the tests are loading condition, concrete strength and covering depth. The compressive load capacity and failure behavior of specimens are evaluated. In addition, 2 cases of field application of CET columns in underground floors are analyzed.

Applying the Ferrocement Concept in Construction of Concrete Beams Incorporating Reinforced Mortar Permanent Forms

  • Fahmy, Ezzat H.;Shaheen, Yousry B.I.;Abdelnaby, Ahmed Mahdy;Abou Zeid, Mohamed N.
    • International Journal of Concrete Structures and Materials
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    • v.8 no.1
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    • pp.83-97
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    • 2014
  • This paper presents the results of an investigation aimed at developing reinforced concrete beams consisting of precast permanent U-shaped reinforced mortar forms filled with different types of core materials to be used as a viable alternative to the conventional reinforced concrete beam. To accomplish this objective, an experimental program was conducted and theoretical model was adopted. The experimental program comprised casting and testing of thirty beams of total dimensions $300{\times}150{\times}2,000mm$ consisting of permanent precast U-shaped reinforced mortar forms of thickness 25 mm filled with the core material. Three additional typical reinforced concrete beams of the same total dimensions were also cast to serve as control specimens. Two types of single-layer and double-layers steel meshes were used to reinforce the permanent U-shaped forms; namely welded wire mesh and X8 expanded steel mesh. Three types of core materials were investigated: conventional concrete, autoclaved aerated lightweight concrete brick, and recycled concrete. Two types of shear connections between the precast permanent reinforced mortar form and the core material were investigated namely; adhesive bonding layer between the two surfaces, and mechanical shear connectors. The test specimens were tested as simple beams under three-point loadings on a span of 1,800 mm. The behavior of the beams incorporating the permanent forms was compared to that of the control beams. The experimental results showed that better crack resistance, high serviceability and ultimate loads, and good energy absorption could be achieved by using the proposed beams which verifies the validity of using the proposed system. The theoretical results compared well with the experimental ones.

Field Application on Mass Concrete of Combined Coarse Particle Cement and Fly-Ash in Mat Foundation (조분(粗粉) 시멘트와 플라이애시를 복합 치환한 매트 기초 매스콘크리트의 현장적용)

  • Han, Cheon-Goo;Jang, Duk-Bae;Lee, Chung-Sub
    • Journal of the Korea Institute of Building Construction
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    • v.10 no.4
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    • pp.11-20
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    • 2010
  • This study carried out a Mock-up test to apply Low-heat Cement (CF) that is adjusted to a fineness of $3,000\;{\pm}\;200\;cm^2/g$ by substituting Coarse particle Cement (CC) and fly ash with ordinary Portland Cement (OPC), then applied it on-site. The result of the test is as follows. The Mock-up test showed that the amount of admixture in CF increased SP agent and AE agent slightly more compared to OPC, while temperature history showed that the highest temperature of CF was around $6{\sim}10^{\circ}C$ lower than that of OPC. Compressive strength in CF was low compared to that of OPC, but the strength width became narrow at the age of 28 days, which is not considered to be significant. In on-site application, slump, air content and chloride content all satisfied the target values, while the temperature history showed that the highest temperature in the center by each cast was about $34^{\circ}C$ in the first cast, $42^{\circ}C$ in the second cast, and $39^{\circ}C$ in the third cast. Compressive strength of specimen for strut management showed low value compared to standard curing, but its strength was reduced at the age of 28 days.