• 한국재료학회지
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• 제12권4호
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• pp.248-253
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• 2002

Effect of Sn addition on the fatigue properties of Al-Cu-Mn cast alloy was investigated by low and high cycle fatigue tests. Fatigue life showed the maximum value of 5450cycles in the Al-Cu-Mn alloy containing 0.10%Sn, but decreased rapidly beyond 0.20% of Sn additions. It was found that the fatigue strength was 132MPa and fatigue ratio was 0.31 in the alloy containing 0.10%Sn. Metallographic observation revealed that the fatigue crack initiated at the surface and propagated along the grain boundary. This propagation path was attributed to the presence of PFZ along the grain boundary. The tensile strength increased from 330MPa in 7he Sn-free Al-Cu-Mn cast alloy to 429MPa in the alloy containing 0.10%Sn. But above 0.20%Sn additions, tensile strength was decreased by the segregation of Sn.

• 한국주조공학회지
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• 제17권3호
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• pp.252-257
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• 1997

The 8 mm dia: Sn-38%Pb eutectic alloy rods were produced by use of the horizontal continuous casting process with the heated mold and chill cast process. The cast rods were rolled into 2.0${\sim}$0.5 mm thick plates and structural and mechanical properties were examined. The results revealed that the plates produced by the continuous casting process with the heated mold show much higher superplasticity at ambient temperature (1550% elongation at 0.5mm thick plate and 0.5mm/min strain rate) than the plates procuced by chill cast process (630% elongation). Such a high superplasticity of the continuous cast plates is due to the high-quality plates free from any inside and surface defects with fine and uniform distribution of eutectic phases.

• 설비공학논문집
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• 제22권9호
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• pp.641-647
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• 2010

Ground-source(Geothermal) heat pump(GSHP) systems can achieve a higher coefficient of performance than conventional air-source heat pump(ASHP) systems. However, GSHP systems are not widespread because of their expensive installation costs. The authors have developed a GSHP system that employs the cast-in-place concrete pile foundations of a building as heat exchangers in order to reduce the initial cost. In this system, eight U-tubes are arranged around the surface of a cast-in-place concrete pile foundation. The heat exchange capability of this system, subterranean temperature changes and heat pump performance were investigated in a full-scale experiment. As a result, the average values for heat rejection were 186~201 W/m(per pile, 25 W/m per pair of tubes) while cooling. The average COP of this system was 4.6 while cooling; rendering this system more effective in energy saving terms than the typical ASHP systems.

• 한국자기학회지
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• 제12권1호
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• pp.34-40
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• 2002

고에너지 Nd-Fe-B 소결자석 제조용 strip-cast 합금의 미세조직 개선을 위하여, Nd-Fe-B 합금을 다양한 조건하에서 strip casting법으로 제조한 후, 제조 조건이 상 형성, 상 분포 및 조직 형성에 미치는 영향을 조사하였다. 냉각속도 즉, wheel speed가 5 m/s 이하일 때 고특성 소결자석 제조에 적합한 미세조직을 갖는 Strip 합금들을 제조할 수 있었으며, 이때의 한계 조성은 Nd$_{14}$Fe$_{79}$B$_{7}$ 정도로 추정되었다. 또한 조성에 상관없이 5 m/s 이하에서는 strip 표면에 수직한 방향으로 <001> preferred orientation이 발생하였는데, 이것은 궁극적으로 합금의 분쇄.성형시 결정립 배향도 향상에 유리하게 작용할 것으로 보인다. 한편 냉각속도가 증가할수록 Nd$_2$Fe$_{14}$B 결정립의 미세화로 인하여 보자력이 증가하였으나, Nd 함량이 감소할 경우 $\alpha$-Fe 정출의 증가로 인하여 보자력이 감소하였다.

• 대한치과기공학회지
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• 제32권3호
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• pp.195-207
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• 2010

Purpose: The purpose of this study was to observe the microstructural changes of surface in the specimens, performing the shear bond strength testing. The currently most used non-precious alloys are nickel-chromium based alloys with or without beryllium. However, their biocompatibility has been questioned concerning possible damages to the health of the patient and professionals involved in the fabrication of prosthesis caused by long exposure to Ni and Be. An option to nickel-chromium alloys is the cobalt-chromium alloy, an alternative that does not sacrifice the physical properties of the metal porcelain systems. Studies in the animals substantially show that the cobalt-chromium alloys are relatively well tolerated, being therefore more biocompatible than the nickel-chromium alloys. Methods: Non-addition Be to nickel-chromium based alloy(Bellabond plus) and cobalt-chromium alloy which has been widely used(Wirobond C) fused with ZEO light porcelain classified control group and cobalt-chromium alloy which is developing alloy of Alphadent company in Korea(Alphadent alloy) fused with ZEO light porcelain classified experimental group. The specimens of $4mm{\times}4mm{\times}0.5mm$ were prepared as-cast and as-opaque to cast body to analyze the mechanical characteristic change, the microstructure of alloy surface. The phase change was used to observe through XRD analysis and OM/SEM was used to observe the surface of specimens as-cast and as-opaque to cast body. Chemical formation of their elements was measured with EDS. Then hardness was measured with Micro Vicker's hardness tester. Shear bond strength test thirty specimens of $10mm{\times}10mm{\times}2mm$ was prepared, veneered, 3mm high and 3mm in diameter, over the alloy specimens. The shear bond strength test was performed in a universal testing machine(UTM) with a cross head speed of 0.5mm/min. Ultimate shear bond strength data were analyzed with one-way ANOVA and the Scheffe's test (P<0.05). Within the limits of this study, the following conclusions were drawn: The X-ray diffraction analysis results for the as-cast and as-opaque specimens showed that the major relative intensity of Bellabond plus alloy were changed smaller than Wirobond C and Alphadent Co-Cr based alloys. Results: Microstructural analysis results for the opaque specimens showed all the alloys increased carbides and precipitation(PPT). Alphadent Co-Cr based alloy showed the carbides of lamellar type. The Vickers hardness results for the opaque specimens showed Wirobond C and Alphadent Co-Cr based alloys were increaser than before ascast, but Bellabond plus alloy relatively decreased. The mean shear bond strengths (MPa) were: 33.11 for Wirobond C/ZEO light; 25.00 for Alphadent Co-Cr alloy/ZEO light; 18.02 for Bellabond plus/ZEO light. Conclusion: The mean shear bond strengths for Co-Cr and Ni-Cr based alloy were significantly different. But the all groups showed metal-metal oxide modes in shear bond strengths test at the interface.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 1997년도 특별강연 및 추계학술발표 개요집
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• pp.145-146
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• 1997

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2001년도 춘계학술발표대회 개요집
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• pp.183-185
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• 2001

• 한국재료학회지
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• 제19권9호
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• pp.457-461
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• 2009

Recently, metal molding has become essential not only for automobile parts, but also mass production, and has greatly influenced production costs as well as the quality of products. Its surface has been treated by carburizing, nitriding and induction hardening, but these existing treatments cause considerable deformation and increase the expense of postprocessing after treatment; furthermore, these treatments cannot be easily applied to parts that requiring the hardening of only a certain section. This is because the treatment cannot heat the material homogeneously, nor can it heat all of it. Laser surface treatment was developed to overcome these disadvantages, and, when the laser beam is irradiated on the surface and laser speed is appropriate, the laser focal position is rapidly heated and the thermal energy of surface penetrates the material after irradiation, finally imbuing it with a new mechanical characteristic by the process of self-quenching. This research estimates the material characteristic after efficient and functional surface treatment using HPDL, which is more efficient than the existing CW Nd:YAG laser heat source. To estimate this, microstructural changes and hardness characteristics of three parts (the surface treatment part, heat affect zone, and parental material) are observed with the change of laser beam speed and surface temperature. Moreover, the depth of the hardened area is observed with the change of the laser beam speed and temperature.

• Journal of Advanced Marine Engineering and Technology
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• 제35권8호
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• pp.1048-1054
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• 2011

레이저 표면경화처리는 고밀도 에너지 열원에 의해 레이저 조사부위만 급속 가열한 후 표면의 열이 내부로 전도되어 급속히 자기냉각 됨으로써 표면을 경화시키는 방법이다. 이 표면처리 방법은 열처리에 의한 열변형이 거의 없고, 표면경화처리 이후 다른 공정을 수반하지 않는다. 또한 국부적인 가공이 가능하기 때문에 복잡한 형상을 가지는 금형에는 적합한 표면처리 방법이다. 본 연구에서는 열처리에 적합한 빔 프로파일을 가진 고출력 다이오드 레이저를 이용하여 금형재료용 주철의 표면처리를 실시하였다. 프레스 금형 공정에 따른 금형의 형상이 다르기 때문에 적용부위에 따라 시험편을 평면과 모서리부로 나누어 열처리를 실시하였다. 이때 모서리부의 열처리는 광학헤드를 $10^{\circ}$ 기울인 상태에서 진행하였다. 그 결과, 모서리부의 열처리는 평면부와 비교하여 형상에 따른 열전달 루트가 제한되므로, 입열이 집중되기 쉬워 평면 열처리보다 빠른 이송속도에서 경화가 이루어졌다.

• 대한치과보철학회지
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• 제31권2호
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• pp.181-190
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• 1993

The purpose of this study was to evaluate the effect of shear bond strength between various percentage of reused dental ceramic alloys and porcelain. One hundred specimens were made of one semiprecious alloy and three nonprecious alloys. Each alloy group was subdevided into five groups according to the additional precentage of new alloy. Group I specimens were made of 100% new alloy and served as the control of the investigation. Group II specimens were made of once-cast alloy with 75% new alloy. Group III specimens were made of once-cast alloy with 50% new alloy. Group IV specimens were made of once-cast alloy with 25% new alloy. Group V specimens were made of 100% recast alloy. Five specimens were made for each group of the alloy combinations. The test specimens were prepared by firing porcelain doughnuts on the alloy rod surface, and invested in dental stone. Bond strengths were measured by Instron universal testing machine at a crosshead speed of 0.5mm/min. The fractured surface of metal specimens were examined under the scanning electron microscope. The obtained results were as follows : 1. The shear bond strength of Albabond showed no significant difference between control group and reused alloy group. 2. The shear bond strength of reused alloy groups of nonprecious alloys were lower than that of control groups. 3. The shear bond strength between porcelain and metal in semiprecious alloy was higher than in nonprecious alloys 4. In nonprecious alloys. Rexillium III showed the highest bond strength value and Excelalloy showed the lowest shear bond strength value. 5. Regardless of the type of alloys and additional proportion of new alloys, scanning electron microscope photographs of the fracture surface between alloy and porcelain revealed simillar semiprecious alloy and nonprecious alloys.