• 보존과학회지
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• 제31권2호
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• pp.95-104
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• 2015

주조철제유물은 발굴 후 보존환경이 맞지 않은 경우 부식이 급속하게 진행되며 특히 블록형 파손이 발생하고 최종에는 분말화 된다. 따라서 부식 요인, 즉 $Cl^-$ 이온을 제거하는 탈염처리가 중요하다. 그러나 주조철제유물은 탈염과정 중 형태가 파손되는 경우가 빈번히 발생하여 탈염 과정을 생략하거나 탈수 등의 안정화처리로 그치는 경우가 많다. 기존의 탈염 방법은 주로 물을 이용한 알칼리 수용액 방법이다. 그러나 물의 수산화이온은 부식을 촉진시키고 높은 표면 장력으로 내부 균열을 확대시켜 주조철제유물의 탈염 과정 중 파손 원인으로 판단된다. 따라서 본 연구에서는 표면 장력이 낮은 에틸알코올을 이용하여 탈염을 실시하고 그 탈염 효과를 알아보았다. 실험 결과 에틸알코올 탈염방법은 상온의 알칼리 수용액 방법과 유사하거나 더 높은 $Cl^-$ 이온 용출 효과를 보여주었다. 또한 에틸알코올 방법은 수용액 방법보다 유물의 파손이 적고 Fe의 용출이 거의 없어 탈염의 안전성 측면에서 우수함을 확인하였다. 본 실험은 현장적용 가능한 유기 용매 탈염 방법을 검토한 것으로 추가 연구를 통하여 주조철제유물의 안전하고 효율적인 안정화 방안을 마련하고자 한다.

• 한국정밀공학회지
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• 제20권4호
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• pp.165-173
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• 2003

As the cycling time of new products have become more and more short in recent years, the demand for lowering the cost and reducing the production time becomes stronger. In order for the demand, the rapid prototyping and rapid tooling technology have been used. It has been widely known that RP technology has advantages with fabricating 3-D object having a complicated geometric shape. RP products, however, have a limitation with applying to the real die and mold because soft materials such as resin, paper and wax has been mostly used in RP technology. So in this paper, the RP products have been copied to semi-metallic soft tools using the mixture of metal fillers and epoxy resin. In order to evaluate the effect of the fillers on the characteristics of semi-metallic soft tools, three fillers are used including commercial aluminum powder, cast iron powder recycled by machining chips, and aluminum short fiber made by self-excited vibration technique. Besides, in the case of aluminum powder, the change of characteristics of semi-metallic soft tools is also tested according to the volume fraction of the powder.

• 한국정밀공학회지
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• 제13권1호
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• pp.53-61
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• 1996

A clear understanding of the surface formation mechanism due to cutting is very important to help produce a good quality surface. Much of the roughness along the length of a bar being cut in a lathe can be explained in terms of macroscopic tool shape and feed rate. However, the roughness along the direction of cutting requires a different explanation. The formation of surface roughness is a problem in flow and fracture of materials in the vicinity of the tool edge. On a microscopic scale the cutting edge is rounded because it is impossible to grind a perfectly sharp cutting edge. Even if a perfectly sharp cutting edge were obtained it would soon become dull as a result of rapid breakdown and wear of the cutting edge. A research project is proposed in which in the main object is to model the surface formation mechanism due to cutting. The tool was assumed to be dull, that is, its edge has a finite radius. In order to study the effect of the radius of cutting edge on the surface formation, tools having different cutting edges were used. For orthogonal cutting experiment, cast iron and glass were chosen as brittle materials. Plowing forces acting in the cutting edge were estimated and its effect on the surface roughness was studied by observing the machined surface using optical microscope.

• 한국산업융합학회 논문집
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• 제25권6_2호
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• pp.1097-1102
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• 2022

With the continuous development of the current industry, the current global environment is in a very serious situation, with resource supply and demand dependent on imports and huge costs for waste disposal due to the depletion of resources and mass generation of industrial waste. Its limitations have already been revealed in many fields, and the importance of re-manufacturing is drawing attention as a countermeasure to these problems. Re-manufacturing aims to recover products that are in the aging and disposal stages, recover to performance close to new products, and re-commercialize them. Among them, most of the machine tools are made of materials such as steel and cast iron with large structures, and raw materials are widely used when producing new products. In addition, since a lot of carbon is generated due to production, it is an object that can obtain a great re-manufacturing effect. Planner millers belonging to large machine tools are one of the machine tool equipment that can greatly reduce resources and energy through re-manufacturing because the structure is very large and the casting is several to tens of tons. Through this machine tool, performance tests and results are derived on the development of re-manufacturing source technology and domestic servo motor and CNC control device.

• 보존과학회지
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• 제35권3호
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• pp.253-258
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• 2019

우리나라에서 유일한 고려시대 금동제십일면천수관음보살좌상(金銅製十一面千手觀音菩薩坐像)을 대고려 특별전 전시를 위해 보존처리 하였다. 보존처리를 위해 성분분석(XRF)과 제작기법(CT)을 조사하였으며, 그 결과 관음보살상은 Cu-Sn-Pb 삼원계 청동으로 합금하였고, 들떠 있는 도금 층을 제외한 표면은 수은 아말감법으로 도금하였다. 관음보살상의 몸체와 좌 우측팔, 손목(지물을 든 손 포함)을 별도로 주조하여 붙였다. 특히 각각의 지물을 정교하게 표현하기 위하여 손목을 하나하나 별도로 주조하여 끼워서 철 못으로 고정하였다. 관음보살상 내부에는 5개의 철심[머리(2), 왼쪽 팔꿈치(1), 오른쪽 가슴(1), 오른쪽 허리(1)]이 확인되었다. 보존처리는 바탕 금속을 보호하고 들떠 있는 도금 층을 접착하기 위하여 천연접착제[우뭇가사리, 아교(20%)]와 알코올을 혼합하여 접착하였다. 관음보살상의 손상된 부분은 합성수지(CDK 520+SN-시트)를 사용하여 불상과 탈부착이 가능하도록 복원하였다. 재질 분석과 보존처리를 통하여 천수관음보살좌상의 안전한 상태로 연구와 전시에 활용할 수 있도록 하였다.