• Title/Summary/Keyword: case hardening

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Nondestructive Measurement of Case Hardening Depth with Eddy Current Method (와전류법을 이용한 강의 표면경화층 깊이의 비파괴적 측정)

  • Lee, K.W.;Han, S.Y.;Park, U.S.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.11 no.1
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    • pp.38-43
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    • 1991
  • The relationship between eddy current response and case hardening depth has been studied on SM40C(KS D-3752) and SCM440(KS D-3711) steels which were surface hardened by high frequency induction hardening. The results obtained in this study were as follows ; 1) Case hardening depth was successfully measured by observing the eddy current impedance changes of each steel. The impedance decreased linearly with increasing case hardening depth. 2) For large impedance gradient between the hardened surface and core metal, the eddy current response was more sensitive to case hardening depth than for low impedance gradient.

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Transformation Hardening of High Power Laser (고출력 레이저에 의한 표면 경화)

  • Kim, J.D.
    • Journal of the Korean Society for Heat Treatment
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    • v.8 no.1
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    • pp.24-31
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    • 1995
  • Heat flow equation and FEM have been used to calculate the hardening section of material in laser transformation hardening. SCM440 used as the diesel engine piston of vessel has been hardened by a $CO_2$ laser with the wavelength of $10.6{\mu}m$. The specimens were inclined from 0 to 70 degree to investigate the characteristics of laser hardening. The geometrical factor of heat flow equation affects the size of hardening area. The case width decreased with increasing travel speed and the case width increased with increasing inclined angle. Maximum case depth was achieved about 1.0mm and maximum hardness of laser hardened area was of 2.8 times than that of base metal. Experimental data show good agreement with the theoretical calculations for given laser hardening conditions.

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A Study on Hardening Zone by Vacuum Consolidation Drainage Method (진공압밀 배수공법에 의한 Hardening Zone에 대한 연구)

  • Chung, Youn-In;Kim, Hee-Joong;Chang, Chun-Ho
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.8 no.3
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    • pp.197-205
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    • 2004
  • The relationships were studied between the range of hardening zone and the intensity of vacuum pressure in case of applying vacuum consolidation drainage method for soil improvement. A testing apparatus was made to measure the range of hardening zone varying the water content and the intensity of vacuum pressure for 3 different the highly compressible dredged clays(Gwangyang, Busan and Mokpo). In case of applying high vacuum pressure, the hardening zone is not spreaded as compared to low vacuum pressure because of the clogging of drainage and developed hardening zone near the drainage.

Pridiction of Case Depth in Laser Beam Hardening (레이저 표면경화에서 경화깊이 예측)

  • Kim, Jae-Do;Cho, Chong-du;Seo, Jung-Won;Cho, Yong-Moo
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.6
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    • pp.87-95
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    • 1995
  • In order to predict the case depth and case width in laser transformation hardening, a finite element method was used to analyze the temperature distribution on the material. Laser hardening of the specimens of SM45C and STE11steels was experimented by using the continuous wave CO$_{2}$ laser with the various travel speeds and the defocused Gaussian beam mode. Phosphate coating was adopted on the surface of SM45C to increase the absorption of 10.6 .mu. m laser energy. Experimental data show good agreement with the theoretical predictions. The maximum possible case depth can be predicted for the given laser hardening conditions, such as laser power, and travel speed.

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The Laser hardening Characteristics of the Alloy Tool Steels STD11 (금형용 합금공구강 STD11의 레이저 표면경화 특성)

  • Cho, Y.M.;Kim, J.D.
    • Journal of the Korean Society for Heat Treatment
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    • v.6 no.4
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    • pp.230-236
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    • 1993
  • The laser beam hardening has been experimentally tried to find the hardened characteristics of STD11. Experiment was performed on the optimum hardening condition with 2kW $CO_2$ laser. The microstructure of the hardened layers was observed using the microscope. The hardened zones exhibits very high Vickers microhardness of 720 Hv, however, the deoxidation was observed under the surface of hardened area. The case depth of hardened zones is about 0.6mrn and case width is 4mm. FEM-simulation on laser surface hardening of STD11 steel are described. With the proper assumption of the absorbed energy density, the calculated case depth and width in 2 kW $CO_2$ laser hardening were in good agreement with the experimental result. It was found that there is optimum absorbed energy density of STD11.

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Ion Nitriding Using Pulsed D.C Glow Discharge Combined with Inductively Coupled Plasma (펄스직류방전과 유도결합방전의 복합에 의한 SCM440강의 이온질화)

  • Kim, Yoon-Kee
    • Journal of the Korean institute of surface engineering
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    • v.43 no.2
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    • pp.91-96
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    • 2010
  • SCM440 steels were nitrided using pulsed dc plasma combined with inductively coupled plasma (ICP) generated by 13.56 MHz rf power in order to enhance case hardening depth. The case hardening depth was increased with rf power. The effective case-depth with ICP at 900 watt was as 1.6 times as that nitrided without ICP. The hardening depth was also increased up to 1.45 times. The compound layers formed on top surface were dense and thin when pulsed dc plasma was combined with ICP.

A Case Study on Retarded Hardening of concrete Used Imported Cement (외국산시멘트 사용 콘크리트의 경화불량 원인에 대한 사례연구)

  • 이양수;김남호;김원기;정재동
    • Proceedings of the Korea Concrete Institute Conference
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    • 1992.04a
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    • pp.23-28
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    • 1992
  • In recent years, due to the construction boom the demand of cement is increasing suddenly and the use of imported cement is inevitable. But, because the quality of imported cement varies quite a lot, many problems have been encountered in construction fields. These problems include hardening retardation, lower early strength and crack of concrete. The object of this study is to explain causes for hardening retardation from a construction field case and propose a solution

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Observation for Machinability of Hardening Particle Dispersed Iron Based Sintered Alloy

  • Tamori, Ryo;Ishihara, Naoshi
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.301-302
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    • 2006
  • Machinability and machining mechanism were examined in the case where resin impregnation treatment was conducted to the Mo-Co hardening particle dispersed iron-based sintered alloy. As a result, the force required for machining decreased significantly compared with the case where resin impregnation treatment was not conducted. This effect is considered to be attributable to the embrittlement of cutting chips produced by the minimization of the cut material deformation.

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Surface Hardening of SM45C Steel by CO2 Laser (CO2 레이저를 이용한 SM45C 강의 표면경화)

  • Park, J.S.;Lee, O.Y.;Song, K.H.;Han, Y.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.8 no.1
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    • pp.44-52
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    • 1995
  • The specimen for laser hardening have been carried out using SM45C which is coated with black paint or graphite for better absorption. Segmented mirror was used in order to produce a square beam ($10{\times}10mm$) at the surface with a homegeneous intensity distribution across the beam. $CO_2$-Laser power was changed from 2kW to 4kW and transfer velocity was varied from 0.1m/min to 2.0m/min. The maximum hardness and case depth of SM45C steel are 790Hv and 1.5mm by laser hardening. When the surface of specimens was melted during laser hardening. the surface hardness of SM45C steel was decreased. The surface hardness of 2 layer coated specimen(black paint: $15.4{\mu}m$, graphite coating: $9.5{\mu}m$) was increased than that of 1 layer coated specimen. It is desirable to prepare 2 or more coating layer on the steel surface in order to sufficient case depth and hardness in laser hardening. The graphite coating on the specimen surface was obtained more uniform temperature distribution than black paint coating in laser hardening process.

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An experimental study on the in-process measurement of case depth for LASER surface hardening process (레이저 표면경화 공정에서 경화층깊이의 실시간 측정을 위한 실험적 연구)

  • Woo, H.G.;Park, Y.J.;Han, Y.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.2
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    • pp.66-75
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    • 1993
  • This paper proposes a monitoring method for nondestructive and in-process measurement of the case depth in LASER surface heat treatment process. The method is essentially an eddy-current method, and measures sensing coil's electrical impedance which varies with the changes of the material microstructure due to hardening. To investigate te validity of the proposed method a series of experiments were performed for various hardning depths. The results show that the relationship between the eddy- current sensor output and the changes in case depth is almost linear. This indicates that the eddy-current measuring method can be used as one of the possible monitoring method for mesauring the hardened depth in LASER heat treatment processes.

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