• 한국결정성장학회지
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• 제32권3호
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• pp.89-95
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• 2022

본 연구에서는 페놀수지를 사용하여 흑연표면에 유리질 카본 코팅을 진행하였다. 코팅액은 균일한 표면을 가지는 유리질 카본 코팅층 형성을 위해 페놀수지와 경화제, 희석제, 첨가제 등을 혼합하였다. 코팅된 페놀수지는 25~60℃에서 건조 100~200℃에서 경화 500~1,500℃에서 열처리하여 유리질 카본으로 전환하였다. 유리질 카본의 특성 분석을 위해 FTIR, XRD, SEM 분석, 밀도/기공율/접촉각 측정을 진행하였다. 유리질 카본 형성에 있어 최적 온도는 약 1,000℃로 확인되었다. 그리고 첨가제의 함량이 높아질수록 코팅 표면의 결함감소, 기공율 감소, 접촉각 증가, 밀도 증가 등의 효과를 보였다. 첨가제를 통한 유리질 카본 코팅층 형성 방법은 흑연 코팅 및 다른 분야에 적용이 가능할 것으로 기대된다.

• 한국산학기술학회논문지
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• 제20권12호
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• pp.804-815
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• 2019

화석연료의 고갈 및 지구 온난화 등 환경문제에 대응하기 위해 세계는 화석연료를 대신할 에너지에 대한 연구를 진행하였고, 그중 바이오매스가 대체에너지로써 주목받고 있다. 바이오매스는 재생 가능하고 탄소 중립(carbon neutral)적인 특성이 있으나 수분함량이 많고 낮은 에너지밀도를 가지므로 에너지 생산 시스템에 이용하기 위해서는 열화학적 변환 공정이 필요하다. 그중 하나인 가스화는 바이오매스로부터 수소, 일산화탄소, 메탄 등으로 구성된 합성가스(syngas)를 생성시켜 연료로써 이용할 수 있도록 해준다. 그러나 가스화 과정 중에 발생되는 타르와 입자상 물질은 배관, 연소 엔진, 발전 터빈 등에서 막힘 현상을 일으켜 공정 효율을 감소시키는 문제를 야기하므로 제거가 필요하다. 본 연구에서는 가스화 공정에서 발생되는 타르를 비롯한 입자물질에 대해 제거 효율이 뛰어난 필터를 사용하였으며, 타르로부터 필터 눈 막힘 현상을 방지하기 위해 pre-coating 기술을 적용하였다. pre-coating에 사용된 물질로써는 소석회와 활성탄(wood char)을 사용하였으며, 타르 및 입자에 대한 제거효율이 소석회 코팅의 경우 86 %, 활성탄(wood char)의 경우 80 %로 나타났다.

• Composites Research
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• 제19권3호
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• pp.23-28
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• 2006

탄소나노튜브로 강화된 구리기지 적층 나노 복합재료를 제작하였고, 마이크로 인장 시험기를 이용하여 기계적 물성을 평가하였다. 탄소나노튜브 층이 강화제로 사용된 샌드위치 형태의 적층 구조는 탄소나노튜브의 선택적인 딥코팅 방법과 전해도금 방법을 이용하여 제작되었다. 본 연구에서 정립한 공정을 사용하여 제작된 나노 복합재료는 구리 기지만을 사용한 재료에 비해 기계적 물성이 향상되었다. 이는 평면내 방향으로 균일하게 분산된 탄소나노튜브에 의해 하중 분산 용량이 증가되었기 때문이며, 두께 방향으로 적층된 구리 기지를 탄소나노튜브 층이 상호 지지하여 인장물성이 강화됨을 확인하였다. 기능적 재료의 제작에 있어 적층 구조는 다양한 분야에 적용될 수 있으며, 본 연구에서는 입자강화복합재료 강화제의 적용 가능성을 확인하였다.

• 한국원자력학회:학술대회논문집
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• 한국원자력학회 1995년도 춘계학술발표회논문집(2)
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• pp.957-963
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• 1995

촉매탑에서 수소와 물 사이의 수소동위원소 교환반응에 사용되는 소수성 고분자 촉매 집합체제조 기술개발을 위하여, 촉매담체를 소수성 수지를 이용하여 충전물 표면에 효과적으로 Binding 시키기 위한 Surface coating 특성에 대하여 연구하였다. 실험에서 먼저 Teflon 수지에 잘 혼합된 Activated carbon을 Ceramic berl - saddle 등의 3가지 형태의 충전물 표면에 Coating시켜 소결 온도, 충전물의 형태 및 표면 위치에 따른 Coating 특성에 대하여 연구하였다.

• Journal of Advanced Marine Engineering and Technology
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• 제23권5호
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• pp.695-701
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• 1999

Thermal sprayed Ni-Cr alloy coating on the carbon steel was carried out erosion-corrosion test and electrochemical corrosion test in the marine environment. THe erosion-corrosion behavior and electrochemical corrosion characteristics of substrate(SS400) and thermal sprayed Ni-Cr coating was investigated, The erosion-corrosion control efficiency of Ni-Cr coating to substrate was also estimated quantitatively.

• 한국기계가공학회지
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• 제19권4호
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• pp.9-15
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• 2020

Carbon fiber reinforced plastic (CFRP) is a composite material useful in the aerospace and automotive industries because of its light weight and high strength. In this study, side milling tests were carried out using AlCrN, diamond-like carbon (DLC), and diamond-coated end mills. Additionally, a comparison study according to the cobalt content was conducted. Thus, tool wear and surface quality were examined and the influences of using coating and a certain material type were analyzed. The surface roughness of the machined surface was measured. Microscope observations revealed that the CFRP fiber at the machined surface was not damaged even at a cutting distance of 3,000 mm. Therefore, this study showed that the diamond-coated end mill containing 6% cobalt is appropriate for milling CFRP.

• 한국세라믹학회지
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• 제32권9호
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• pp.1003-1008
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• 1995

CVD-Si3N4/CVD-SiC/pack-SiC/pyro-carbon/(3-D C/C composite) multilayer coating was performed to improve the oxdiation resistance and erosion resistance properteis of the 3-D carbon/carbon composite, and the plasma test was performed to measure the oxidation resistance and erosion resistance properties. The thicknesses of each film layer were about 10${\mu}{\textrm}{m}$ for pack-SiC, 5${\mu}{\textrm}{m}$ for CVD-SiC and 40${\mu}{\textrm}{m}$ for CVD-Si3N4. When the multilayer coated specimen was exposed to the plasma flame with temperature of 500$0^{\circ}C$ for 20 seconds, it showed the weight loss five times less than that of the only pyro-carbon coated specimen.

• Journal of Electrochemical Science and Technology
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• 제9권1호
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• pp.1-8
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• 2018

The effect of mixing ratio on the corrosion protection of carbon steel coated by a film composed of poly(vinylidene) fluoride (PVDF) and poly(methyl methacrylate) (PMMA) was examined using electrochemical impedance spectroscopy. Surface crystallization behavior and thermal properties of the PVDF/PMMA coated carbon steel were evaluated using polarized optical microscopy and differential scanning calorimetry, respectively. A Maltese cross-pattern spherulite crystal was observed in the PVDF/PMMA coating film, which became more apparent with increasing PVDF content. The highest corrosion protection performance was achieved with 60 wt.% PVDF-coated carbon steel, and delamination and corrosion reactions were observed for 20 wt.% PVDF-coated carbon steel. Further, corrosion protection performance with an amorphous/crystal mixture (PVDF/PMMA, 60/40 (w/w)) was better than those observed in the amorphous domain and the perfect-crystal domain of the PVDF/PMMA blended coating system.

• Corrosion Science and Technology
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• 제13권5호
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• pp.163-169
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• 2014

The corrosion resistance of epoxy-coated carbon steel was evaluated. The carbon steel surface was subjected to different treatment methods such as steel grit blasting and power tool treatment as well as contamination of water soluble salt. To study the effect of the surface treatments and contamination, the topology of the treated surface was observed by confocal microscopy and a pull-off adhesion test was conducted. The corrosion resistance of the epoxy-coated carbon steel was further examined by electrochemical impedance spectroscopy (EIS) combined with immersion test of 3.5 wt% of NaCl solution. Consequently, the surface contamination by sodium chloride with $16mg/m^2$, $48mg/m^2$ and $96mg/m^2$ didn't affect the adhesion strength for current epoxy coated carbon steel and blister and rust were not observed on the surface of epoxy coating contaminated by various concentration of sodium chloride after 20 weeks of immersion in 3.5 wt% NaCl aqueous solutions. In addition, the results of EIS test showed that the epoxy-coated carbon steel treated with steel grit blasting and power tool showed similar corrosion protection performance and surface cleanness such as Sa 3 and Sa 2.5 didn't affect the corrosion protectiveness of epoxy coated carbon steel.

• 한국재료학회지
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• 제21권3호
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• pp.149-155
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• 2011

We investigated tribological characteristics of diamond-like carbon (DLC) in a condition with carbon nanotube (CNT) content of 1wt% in aqueous solution. Si-DLC films were deposited by radio frequency plasma enhanced chemical vapor deposition (RF-PECVD) process on Al6061 aluminum alloy. In this study, the deposition of DLC films was carried out in vacuum with a chamber pressure of 10-5 to 10-3 Torr achieved by mechanical pump followed by turbo molecular pump. The surface adsorbed oxygen on the Aluminum substrates was removed by passing Ar gas for 10 minutes. The RF power was maintained at 500W throughout the experiment. A buffer layer of HMDSO was deposited on the substrate to improve the adhesion of DLC coating. At this point CH4 gas was introduced in the chamber using gas flow controller and DLC coating was deposited on the buffer layer along with HMDSO for 50 min. The thickness of 1 ${\mu}m$ was obtained for DLC films on aluminum substrates The tribological properties of as synthesized DLC films were analyzed by wear test in the presence of dry air, water and lubricant such as CNT ink.