• 제목/요약/키워드: carbon fiber reinforced plastics (CFRP)

검색결과 160건 처리시간 0.031초

리싸이클 CFRP 적용 C/C 복합재료 제조 및 특성 연구 (Study of Manufacturing Process and Properties of C/C Composites with Recycled Carbon Fiber Reinforced Plastics)

  • 김세영;한인섭;방형준;김수현;성영훈;이슬희
    • Composites Research
    • /
    • 제35권4호
    • /
    • pp.242-247
    • /
    • 2022
  • 본 연구는 기존의 폐CFRP를 재활용하여 얻은 재생 탄소섬유를 다시 CFRP 제조에 활용하는 대신 탄소를 모재로 구성하는 탄소/탄소 (Carbon/Carbon, C/C) 복합소재를 제조하는 원료로 활용하기 위한 것이다. 먼저 일반적으로 많이 활용되는 에폭시수지 복합재료의 열분해 공정에 산화-불활성 분위기 변환 기술을 적용하여 1~2% 수준의 잔탄률을 19%까지 향상시켰으며, 이를 통해 에폭시수지 활용 C/C 복합재료 제조 가능성을 확인하였다. 다만, 산화-불활성 분위기 제어를 통한 열분해 공정으로 얻은 탄소의 경우 산소결합도가 높아 추후 개선 연구가 필요한 것으로 나타났다. 또한, 폐CFRP를 열분해 열처리 후 파쇄 및 해쇄 공정을 통해 단섬유 C/C 복합재료 시험편을 제조하였으며 이에 대한 기계적 물성 평가를 통해 최적 공정 조건을 도출하였다.

차체 경량화를 위한 CFRP 복합구조부재의 충격압궤모드에 관한 연구 (A Study on Impact Collapse Modes of Composite Structural Members using Carbon Fiber Reinforced Plastics for Car Body Lightweight)

  • 황우채;최영민;임광희;차천석;양용준;양인영
    • 한국안전학회지
    • /
    • 제29권5호
    • /
    • pp.7-14
    • /
    • 2014
  • This study aimed to develop members with the optimum impact characteristics to ensure a protected space for passengers in the case of automobile collisions. Accordingly, these members were fabricated to provide sufficient rigidity and safety to the passenger room structure and to absorb large amounts of energy during collision. In particular, CFRP members were fabricated with different section shapes such as square and single- and double-hat shapes. Next, their impact collapse characteristics and collapse modes were quantitatively analyzed according to the changes in section shapes and stacking angles. This analysis was performed to obtain design data that can be applied in the development of optimum lightweight members for automobiles.

복합재료 반사판 안테나의 전개 메커니즘 설계 및 시험 (Design and Test of a Deployment Mechanism for the Composite Reflector Antenna)

  • 채승호;오영은;이수용;노진호
    • 항공우주시스템공학회지
    • /
    • 제12권6호
    • /
    • pp.58-65
    • /
    • 2018
  • 여러 패널들로 파라볼라 반사판 형상을 가지는, 전개형 복합재료 안테나의 동적 특성을 수치적 그리고 실험적으로 살펴보고자 한다. 전개 장치들은 여러 패널들이 작은 공간에 효과적으로 수납될 수 있도록 설계하였다. 반사판 패널의 개수, 패널들의 폴딩(folding)/트위스팅(twisting) 각도, 그리고 전개 작동기 등의 특성을 고려하여 전개시 필요한 설계변수를 결정하였고, 반사판 패널은 CFRP(carbon fiber reinforced plastics)으로 제작하였다. 무중력 전개장치를 제작하여 반사판 안테나의 전개시험을 수행하였고, 동적 전개특성을 관찰하였다.

경량화용 Al/CFRP원형 부재의 축 압궤거동에 관한 연구 (A Study on the Axial Crushing Behavior of Aluminum Cm Circular Members for light-weight)

  • 이길성;차천석;양인영
    • 한국자동차공학회논문집
    • /
    • 제13권5호
    • /
    • pp.50-56
    • /
    • 2005
  • Aluminum member absorbs energy by stable plastic deformation under axial loading. While CFRP(Carbon Fiber Reinforced Plastics) member absorbs energy by unstable brittle failure but its specific strength and stiffness is higher than those of aluminum member. In this study, for complement of detects and synergy effect by combination with the advantages of each member, the axial collapse tests were performed for aluminum CFRP members which are composed of aluminum members wrapped with CFRP outside aluminum circular members. Based on the respective collapse characteristics of aluminum and CFRP members, crushing behavior and energy absorption characteristics were analyzed for aluminum CRRP members which have different CFRP fiber orientation angle and thickness Test results showed that aluminum CFRP members supplemented the unstable brittle failure of CFRP members due to ductile nature of inner aluminum members. It turned out that the CFRP fiber orientation angle and thickness influence energy absorption capability together with the collapse mode of the members.

테라헤르츠파를 이용한 FRP 복합재료의 비파괴결함평가 (Nondestructive Evaluation in the Defects of FRP Composites By Using Terahertz Waves)

  • 임광희;김지훈
    • 한국생산제조학회지
    • /
    • 제21권2호
    • /
    • pp.252-258
    • /
    • 2012
  • A study of terahertz waves was made for the nondestructive evaluation of FRP (Fiber reinforced plastics) composite materials. The terahertz systems were consisted of time domain spectroscopy (TDS) and continuous wave (CW). The composite materials investigated include both non-conducting polymeric composites and conducting carbon fiber composites. Terahertz signals in the TDS mode resembles that of ultrasound; however, unlike ultrasound, a terahertz pulse was not able to detect a material with conductivity. The CFRP (Carbon fiber reinforced plastics) laminates were utilized for confirming the experimentation in the terahertz NDE. In carbon composites the penetration of terahertz waves is quite limited and the detection of flaws is strongly affected by the angle between the electric field direction of the terahertz waves and the intervening fiber directions. A refractive index (n) was defined as one of mechanical properties; so a method was obtained in order solve the "n" in the material with non-conductivity. The usefulness and limitations of terahertz radiation are investigated for the NDE of FRP composites.

CFRP 적층 형태에 따른 파괴시 음향방출 신호특성 (AE Signals Characteristics from Fracture by Type of CFRP Stacking Structure)

  • 남기우;문창권
    • 한국해양공학회지
    • /
    • 제16권2호
    • /
    • pp.67-71
    • /
    • 2002
  • Damage process of CFRP laminates was characterized by Acoustic Emission (AE). The main objective of this study is to determine if the sources of AE in CERP laminates could be identified from the characteristics of the waveform signals recorded during monotonic tensile test. The time history and power spectrum of each individual wave signal recorded during test were examined and classified according to their special characteristics. The wave from and frequency of AE signal from a specimens is an aid to the determination of the extent of the different fracture mechanism such as matrix crack, debonding, fiber pull-out and fiber fracture as load is increased. Four distinct types of signals were observed regardless of specimen condition. The result showed that the AE method could be effectively used for analysis of fracture mechanism in CFRP laminates.

음향방출 및 초음파시험을 이용한 CFRP 시험편의 파괴 거동 해석 (Fracture Behavior Analysis in CFRP Specimens by Acoustic Emission and Ultrasonic Test)

  • 안석환;남기우
    • 비파괴검사학회지
    • /
    • 제21권3호
    • /
    • pp.251-260
    • /
    • 2001
  • 단조인장시험하에서 CFRP적층재의 손상과정을 음향방출과 초음파시험에 의해 평가하였다. 시험편으로부터의 음항방출신호의 진폭 분포는 기지재 균열(matrix crack), 박리(debonding), 섬유 pull-out 및 섬유 과단(fiber fracture)과 같은 CFRP에서의 파괴기구를 분석하는데 도움을 주며, 초음파 진폭감쇠의 특성 또한 각각의 파괴기구를 분석하는데 유용하다. 여러종류의 CFRP시험편을 사용하여 음향방출신호와 초음파신호의 진폭감쇠를 조사하였다. 끝으로 하중 제하중(loading-unloading) 시험이 초음파내의 진폭비에 대한 Felicity effect와 감쇠를 조사하기 위해서 수행되었다. 전 실험에 걸쳐 초음파신호의 진폭감쇠와 음향방출 파라미터(parameter)들은 동시에 검출되었다. 이로써 음향방출과 초음파시험의 두 파라미터들이 CERP에서의 파괴기구를 분석하기 위해 효과적으로 사용될 수 있음이 확인되었다.

  • PDF

탄소섬유강화플라스틱 유래 폐 탄소섬유로 제조된 불화탄소 기반 리튬일차전지의 전기화학적 특성 (Electrochemical Characteristics of CFX Based Lithium Primary Batteries Produced by Carbon Fiber Reinforced Plastic -Derived Waste Carbon Fibers)

  • 하나은;임채훈;하성민;명성재;이영석
    • 공업화학
    • /
    • 제34권5호
    • /
    • pp.515-521
    • /
    • 2023
  • 본 연구에서는 탄소섬유강화플라스틱(CFRP)을 열분해하여 얻은 폐 탄소섬유를 이용하여 기상 불소화를 통해 불화탄소를 제조하고 리튬일차전지의 환원극 소재로 재활용하고자 하였다. 먼저 열분해로 얻은 폐 탄소섬유의 물리화학적 특성을 파악하였으며, 이 폐 탄소섬유에 기상 불소화 효과를 평가하기 위하여 불화탄소의 구조적, 화학적 특성을 분석하였다. XRD 분석에 의해 폐 탄소섬유의 육각망탄소 적층구조(002피크)는 기상 불소화의 온도가 증가함에 따라 점차 불화탄소 구조(001피크)로 전환되었음을 확인하였다. 이 불화탄소를 이용하여 제조된 리튬일차전지의 방전용량은 최대 862 mAh/g이었다. 이는 다른 탄소 재료로 제조한 불화탄소 기반 리튬이온차전지의 방전용량과 비교하였을 때 우수한 성능을 보였다. 이러한 결과는 폐 CFRP 기반 폐탄소섬유를 이용한 불화탄소는 리튬일차전지의 환원극 소재로 활용할 수 있을 것으로 여겨진다.

탄소섬유복합재료의 시트크로스 부품에서 진공수지주입성형에 의한 성형성 평가 (Formability Evaluation of the Vacuum Resin Transfer Molding of a CFRP Composite Automobile Seat Cross Part)

  • 김근영;곽성훈;한규동;박진석;조준행;이창훈;강명창
    • 한국기계가공학회지
    • /
    • 제16권3호
    • /
    • pp.24-29
    • /
    • 2017
  • In this study, a seat cross member was fabricated by optimizing the resin transfer molding processing of CFRP (Carbon Fiber Reinforced Plastics) materials. This seat cross member is used in automotive underbody parts and provides side impact support. The seat cross was manufactured via vacuum resin transfer molding. The process included 1min of resin injection, 8 mins of heating, and 1 min of cooling, for a total molding time of 10mins. Tensile test results showed an average breaking load of 21.50kN, a tensile strength of 404 MPa, and an elastic modulus of 46.2 GPa. As a result, the CFRP seat cross provides the same strength as a similar steel part, but weighs 42% less.

Design of multiphase carbon fiber reinforcement of crack existing concrete structures using topology optimization

  • Nguyen, Anh P.;Banh, Thanh T.;Lee, Dongkyu;Lee, Jaehong;Kang, Joowon;Shin, Soomi
    • Steel and Composite Structures
    • /
    • 제29권5호
    • /
    • pp.635-645
    • /
    • 2018
  • Beam-column joints play a significant role in static and dynamic performances of reinforced concrete frame structures. This study contributes a numerical approach of topologically optimal design of carbon fiber reinforced plastics (CFRP) to retrofit existing beam-column connections with crack patterns. In recent, CFRP is used commonly in the rehabilitation and strengthening of concrete members due to the remarkable properties, such as lightweight, anti-corrosion and simplicity to execute construction. With the target to provide an optimal CFRP configuration to effectively retrofit the beam-column connection under semi-failure situation such as given cracks, extended finite element method (X-FEM) is used by combining with multi-material topology optimization (MTO) as a mechanical description approach for strong discontinuity state to mechanically model cracked structures. The well founded mathematical formulation of topology optimization problem for cracked structures by using multiple materials is described in detail in this study. In addition, moved and regularized Heaviside functions (MRHF), that have the role of a filter in multiple materials case, is also considered. The numerical example results illustrated in two cases of beam-column joints with stationary cracks verify the validity, benefit and supremacy of the proposed method.