• Title/Summary/Keyword: carbon fiber reinforced composite

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Periodic-Cell Simulations for the Microscopic Damage and Strength Properties of Discontinuous Carbon Fiber-Reinforced Plastic Composites

  • Nishikawa, M.;Okabe, T.;Takeda, N.
    • Advanced Composite Materials
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    • v.18 no.1
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    • pp.77-93
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    • 2009
  • This paper investigated the damage transition mechanism between the fiber-breaking mode and the fiber-avoiding crack mode when the fiber-length is reduced in the unidirectional discontinuous carbon fiber-reinforced-plastics (CFRP) composites. The critical fiber-length for the transition is a key parameter for the manufacturing of flexible and high-strength CFRP composites with thermoset resin, because below this limit, we cannot take full advantage of the superior strength properties of fibers. For this discussion, we presented a numerical model for the microscopic damage and fracture of unidirectional discontinuous fiber-reinforced plastics. The model addressed the microscopic damage generated in these composites; the matrix crack with continuum damage mechanics model and the fiber breakage with the Weibull model for fiber strengths. With this numerical model, the damage transition behavior was discussed when the fiber length was varied. The comparison revealed that the length of discontinuous fibers in composites influences the formation and growth of the cluster of fiber-end damage, which causes the damage mode transition. Since the composite strength is significantly reduced below the critical fiber-length for the transition to fiber-avoiding crack mode, we should understand the damage mode transition appropriately with the analysis on the cluster growth of fiber-end damage.

Influence of hot-pressing pressure on the densification of short-carbon-fiber-reinforced, randomly oriented carbon/carbon composite

  • Raunija, Thakur Sudesh Kumar;Sharma, Sharad Chandra
    • Carbon letters
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    • v.16 no.1
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    • pp.25-33
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    • 2015
  • The prime objective of this research was to study the influence of hot-pressing pressure and matrix-to-reinforcement ratio on the densification of short-carbon-fiber-reinforced, randomly oriented carbon/carbon-composite. Secondary objectives included determination of the physical and mechanical properties of the resulting composite. The 'hybrid carbon-fiber-reinforced mesophase-pitch-derived carbon-matrix' composite was fabricated by hot pressing. During hot pressing, pressure was varied from 5 to 20 MPa, and reinforcement wt% from 30 to 70. Densification of all the compacts was carried at low impregnation pressure with phenolic resin. The effect of the impregnation cycles was determined using measurements of microstructure and density. The results showed that effective densification strongly depended on the hot-pressing pressure and reinforcement wt%. Furthermore, results showed that compacts processed at lower hot-pressing pressure, and at higher reinforcement wt%, gained density gradually during three densification cycles and showed the symptoms of further gains with additional densification cycles. In contrast, samples that were hot-pressed at moderate pressure and at moderate reinforcement wt%, achieved maximum density within three densification cycles. Furthermore, examination of microstructure revealed the formation of cracks in samples processed at lower pressure and with low reinforcement wt%.

A Study on Mechanical Characteristics of Reinforced Concrete Columns Confined with Carbon Fiber Sheet (CFS로 횡보강된 철근콘크리트 기둥의 역학적 특성에 관한 연구)

  • 권영웅;정성철
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.04a
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    • pp.743-749
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    • 1999
  • Recently new rehabilitation techniques have been proposed with advanced composite materials like carbon fiber, aramid, glass fiber sheet and so forth. The purpose of this paper is to investigate the mechanical characteristics of reinforced concrete columns confined with carbon fiber sheet and evaluate the degree of their strengthening effect. For the test, the specimen size of column is 15cm$\times$15cm$\times$90cm reinforced with 4 number of main bars of 10 mm diameter, tied bars of 6 mm diameter and slenderness ratio 20. Columns were wrapped with carbon fiber sheet along the column length. It is necessary to make some assumption regarding the confinement of carbon fiber sheet to apply to reinforced concrete columns under concentric loads. The strength gain effect of columns confined with carbon fiber sheet could be predicted using the proposed equation.

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Numerical Analysis on the Behavior of Carbon Fiber Grid Reinforced Concrete Members (탄소섬유그리드 보강 콘크리트 부재의 거동에 대한 수치해석적 연구)

  • 김학군;정재호;정상균;윤순종
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 1999.11a
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    • pp.143-148
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    • 1999
  • In this paper we present the results of an analytical investigation on the existing concrete structures which are reinforced with carbon fiber grid. The carbon fiber grid and polymer mortar are utilized in the reinforcement of concrete column, beam, and tunnel lining. The physical and mechanical properties of the carbon fiber grid and polymer mortar were obtained experimentally and then used in the analytical investigation. In the analysis concrete structures are modeled with 3-D solid finite elements and the carbon fiber grid is modeled with space frame elements. Through the investigation reinforcing effect of carbon fiber grid on the existing concrete structures is confirmed.

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A study on the machinability of Carbon Fiber Reinforced Plastics on tool shape (공구형상에 따른 CFRP(Carbon Fiber Reinforced Plastics) 복합재료의 절삭 특성에 관한 연구)

  • Shin, Bong-Cheul;Kim, Kyu-Bok;Ha, Seok-Jae;Cho, Myeong-W
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.6
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    • pp.799-804
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    • 2011
  • CFRP(Carbon Fiber Reinforced Plastics) has been used many industries aerospace, automobile, medical device and building material industries, etc. Because it is lighter than other metals and has good properties, such as rigidity, strength and wear. CFRP may be cured integrity. However, it needs postprocessing similar to drilling or endmilling for shape cutting and combination of various material. In this paper, tool dynamometer and accelerometer used to signal analysis for machining properties under various cutting conditions and tool shape changes. In addition, microscope used to verify the machined CFRP surface. As the results, it was found that the cutting force and the vibration were decreased in the increasing of cutting edge (2-flute < 4-flute < composite tool), and the good machined surface can be obtained in this experiments.

Analysis and Experiment on dynamic characteristics of a Carbon Fiber Reinforced Composite Automotive Roof (탄소섬유 복합재로 된 자동차 루프에 대한 동특성 해석 및 실험)

  • 제형호;진용선;김찬묵;강영규;사종성
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.05a
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    • pp.330-335
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    • 2003
  • Analysis and experiment on dynamic characteristics of automotive roof have been carried out experimentally and numerically to design a lightweight roof. Finite element analysis of a conventional steel automotive roof was verified by experiments on vibration characteristics. The dynamic analysis of carbon fiber reinforced composite automotive roof shows that the roof stiffness changes as the fiber orientation of the laminated panel changes. Optimization results yielded a composite roof, which was 52% lighter, than the steel conventional steel automotive roof. This paper addresses a design strategy of composite roof for weight reduction.

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An Experimental Study on the Behavior of Carbon Fiber Grid Reinforced Flexural Members (탄소섬유그리드 보강 휨부재의 거동에 대한 실험적 연구)

  • 박제용;안동준;정상균;윤순종
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 1999.11a
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    • pp.154-159
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    • 1999
  • In this paper we present tile results of an experimental investigation on the physical and mechanical properties of carbon fiber grid, polymer mortar, and carbon fiber grid reinforced plain concrete flexural members. In order to repairing and reinforcing damaged and/or deteriorated existing concrete structural members, new materials have been developed and utilized in the construction industries. But the physical and mechanical behaviors of the material are not well understood. To use the material effectively various aspects of the material must be throughly investigated analytically as well as experimentally. In this investigation we found the physical and mechanical properties of carbon fiber grid and polymer mortar which are directly utilized in the repair and reinforcement design of damaged or deteriorated concrete structures. In addition, we also investigate the strengthening effect of carbon fiber grid on the plain concrete flexural test specimens. It was found that the material can be used to repair and strengthen the concrete structures effectively.

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Fabrication of Carbon Fiber/Aluminum Preforms using Cylindrical Sputtering System (원통형 스퍼터링 장치를 이용한 탄소섬유/알루미늄 프리폼의 제작)

  • Kim, Y.C.;Han, C.S.
    • Journal of the Korean Society for Heat Treatment
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    • v.26 no.2
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    • pp.66-71
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    • 2013
  • The purpose of this study is to prepare a high-strength Fiberglass Reinforced Metal (FRM). Aluminum covering over carbon fibers (CF) was made to increase their wettability to molten aluminum. A cylindrical sputtering apparatus was used for the covering. One tow of carbon fibers was placed along the central axis of the cylindrical target. Aluminum was uniformly coated around the carbon fiber tow. But in case of CF without sizing treatment, aluminum spread into the inside of the tow. Preforms of carbon fiber/aluminum composite were made by impregnating carbon fiber with molten aluminum. Contact angle of molten aluminum to the aluminum-coated carbon fiber was about $30^{\circ}$. The fractured section of preform was observed by SEM, which showed that molten aluminum wetted the outer part of the tow well but had not penetrated into the center, and that adhesion between CF and aluminum matrix was in good condition.

Fabrication of Carbon/Basalt Hybrid Composites and Evaluation of Mechanical Properties (탄소/현무암 섬유강화 하이브리드 복합재료의 성형과 기계적 특성 평가)

  • Lee, Jin-Woo;Kim, Yun-Hae;Jung, Min-Kyo;Yoon, Sung-Won;Park, Jun-Mu
    • Composites Research
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    • v.27 no.1
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    • pp.14-18
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    • 2014
  • Carbon Fiber Reinforced Plastic (CFRP) has strong and superb material properties, especially in mechanical and heat-resisting aspects, but the drawback is its high price. In this study, we made a hybrid composite using carbon fiber and basalt fiber, which is expected to attribute to its strong material properties and its financial benefits. We found out that the higher the content of basalt fiber included, the lower the intensity, and carbon's intensity contents of 80% showed the similar intensity level as that of CFRP. Besides it was possible to get a better mechanical properties using the composite that included the mixed fiber, instead of using a composition of separate fibers filed.

Microwave Absorbing Properties of Fiber Reinforced Composites with Sandwitch Structure (샌드위치 구조형 섬유강화 복합재료의 전파흡수특성)

  • Kim, Sang-Yeong;Kim, Sang-Su
    • Korean Journal of Materials Research
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    • v.12 no.6
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    • pp.442-446
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    • 2002
  • Design of microwave absorbers using high frequency properties of fiber reinforced composites are investigated. Two kinds of composite materials (glass and carbon) are used and their complex permittivity and permeability are measured by transmission/reflection technique using network analyzer. Low dielectric constant and nearly zero dielectric loss are determined in glass fiber composite. However, carbon fiber composites show the high dielectric constant and large conduction loss which is increased with anisotropy of fiber arrangement. It is, therefore, proposed that the glass and carbon fiber composites can be used as the impedance transformer (surface layer) and microwave reflector, respectively. By inserting the foam core or honeycomb core (which can be treated as an air layer) between glass and carbon fiber composites, microwave absorption above 10 dB (90% absorbance) in 4-12 GHz can be obtained. The proposed fiber composites laminates with sandwitch structure have high potential as lightweight and high strength microwave absorbers.