• 제목/요약/키워드: carbon fiber reinforced composite, CFRP

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공구형상에 따른 CFRP(Carbon Fiber Reinforced Plastics) 복합재료의 절삭 특성에 관한 연구 (A study on the machinability of Carbon Fiber Reinforced Plastics on tool shape)

  • 신봉철;김규복;하석재;조명우
    • 한국생산제조학회지
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    • 제20권6호
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    • pp.799-804
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    • 2011
  • CFRP(Carbon Fiber Reinforced Plastics) has been used many industries aerospace, automobile, medical device and building material industries, etc. Because it is lighter than other metals and has good properties, such as rigidity, strength and wear. CFRP may be cured integrity. However, it needs postprocessing similar to drilling or endmilling for shape cutting and combination of various material. In this paper, tool dynamometer and accelerometer used to signal analysis for machining properties under various cutting conditions and tool shape changes. In addition, microscope used to verify the machined CFRP surface. As the results, it was found that the cutting force and the vibration were decreased in the increasing of cutting edge (2-flute < 4-flute < composite tool), and the good machined surface can be obtained in this experiments.

Application of AE for Fracture Behavior Evaluation of Carbon-fiber/SiC Reinforced Plastic Composites

  • Ryu, Yeong Rok;Kwon, Oh Heon
    • Composites Research
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    • 제30권5호
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    • pp.267-272
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    • 2017
  • In this study, SiC powder was added to twill woven carbon fiber reinforced plastic (CFRP) composites to improve its mechanical properties. An acoustic emission (AE) frequency analysis method was suggested for the prediction of failure behaviors. Tensile tests were conducted and the fracture characteristics of each component of the SiC reinforced composite were evaluated using AE. The results showed that SiC powder improved the strength of twill woven CFRP composites and the fracture behavior of the SiC reinforced CFRP composite and its crack extension could be effectively evaluated on the basis of the specific AE frequency bands which are 100 to 228 kHz and 428 to 536 kHz upon the resin failure and 232 to 424 kHz due to addition of SiC powder and 576 to 864 kHz at the fiber breakage.

탄소/현무암 섬유강화 하이브리드 복합재료의 성형과 기계적 특성 평가 (Fabrication of Carbon/Basalt Hybrid Composites and Evaluation of Mechanical Properties)

  • 이진우;김윤해;정민교;윤성원;박준무
    • Composites Research
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    • 제27권1호
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    • pp.14-18
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    • 2014
  • 탄소섬유 복합재료는 내열성 및 우수한 기계적 특성을 가지고 있는 우수한 재료이지만 가격이 비싼 결점이 있다. 따라서 본 연구에서는 높은 기계적 강도를 가지며, 가격이 비싸지 않은 재료의 개발을 위해 탄소섬유에 현무암 섬유를 첨가하여 하이브리드 복합재료를 제작하였다. 현무암 섬유의 함유 비율이 높아질수록 강도는 감소하였으며, 탄소의 강화재 비율이 80% 정도에서 CFRP와 유사한 강도를 얻을 수 있었다. 또한 섬유 각각을 적층하여 복합재료를 제작하는 것 보다 섬유사를 혼합시켜 제작한 복합재료에서 더 우수한 기계적 특성을 얻을 수 있었다.

SENT시험편을 이용한 CFRP/GFRP 하이브리드 적층재의 노치선단부 변형률 평가 (The Strain Evaluation of the Notch tip Area for the CFRP/GFRP Hybrid Laminate Plate using the SENT Specimen)

  • 강지웅
    • 한국안전학회지
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    • 제29권5호
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    • pp.15-21
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    • 2014
  • The aim of this work is conduct the study on light weight and structural performance improvement of the composite wind power blade. GFRP (Glass Fiber Reinforced Plastic) pre-empted by CFRP(Carbon Fiber Reinforced Plastic), the major material of wind power blade, was identified the superiority of mechanical performance through the tensile and fatigue test. SENT(Single Edge Notched Tension) specimen fracture test was conducted on the specimen that laminated together 2 ply CFRP with 4 ply GFRP through DIC(Digital Image Correlation) analysis. The SENT specimen thickness and $a_0/W$ ratio is 1.45 mm and 0.2, respectively. The fracture test accomplished with displacement control with 0.1 mm/min at the room temperature. The experimental apparatus used for the fracture test consisted of a 50kN universal dynamic tester and CCD camera connected to a personal computer (PC), which was used to record images of the specimen surface. Following data acquisition, the images and load-displacements were transferred to the PC, on which the DIC software was implement. The experiment and DIC analysis results show that CFRP/GFRP laminated composite exhibits improvement of the strength, compared with that of the existing blade material. This study shows the result that the strength of CFRP rotor blade of wind turbine satisfies through the experimental and DIC method.

원통단면 탄소복합재와 혼성 구조부재의 굽힘 특성 평가 (Bending Characteristic Evaluations Circular Cross-section Carbon Composite and Hybrid Structural Material)

  • 김정호;정종안;김지훈
    • 한국생산제조학회지
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    • 제21권3호
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    • pp.421-424
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    • 2012
  • Carbon Fiber reinforced composite material can be designed for the optimized performances of structural member that have achieve appropriate mechanical properties with cross-sectional shape, fiber direction, stacking sequence and thickness. So there are needed extensive databases each optimal design of CFRP structural member by impact through the preparation of different shape, interface number, thickness and stacking angle. When pressure is applied to structural member, compression, bending and torsion is shown on the corresponding member. For the effective utilization of fiber reinforced composite material as main structural member, optimized design technology should be established to maximize mechanical properties for compression, bending and torsion. In this paper, CFRP prepreg sheet with different stacking angle is manufactured in CFRP and hybrid(Al+CFRP) with circular cross-section. Strength and stiffness is gotten respectively by flexure test. CFRP structure and hybrid structure can be compared with each other. The best design guideline can be analyzed by use of this study result.

섬유보강 복합재의 마찰 및 마모특성 (Friction and Wear Properties of Fiber Reinforced Composite)

  • 주혁종;최돈묵;오인석;홍명호
    • 한국재료학회지
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    • 제4권7호
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    • pp.733-740
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    • 1994
  • 페놀수지 결합재에 보강섬유의 종류에 따라서 내염섬유 보강 복합재(OFRP), 탄소섬유 보강 복합재(CFRP), 유리섬유 보강 복합재(GFRP), 아라미드 섬유 보강 복합재(AFRP)를 제조하였다. 각 보강섬유의 분율을 달리함에 따라 마찰계수 및 마모율을 측정하여 각 보강섬유의 특성이 미치는 영향을 관찰하였다. 아라미드의 섬유량이 45tw%일 때 평균 마찰계수가 0.353-0.383으로 가장 높게 나타난 반면에 핏치계 탄소섬유를 45wt% 보강한 경우 0.164-0.190으로 가장 낮게 나타났다. AFRP와 CFRP의 마모율은 낮게 나타내었으며, GFRP와 OFRP는 섬유분율이 증가함에 따라 급격히 증가하는 양상을 보였다. OFRP는 마모 diagram이 불안정하였으며 CFRP와 AFRP는 대체적으로 안정한 형태를 나타내었다. GFRp는 상당히 불안정한 마모diagram을 나타낸 것으로 보아 마찰 안정성이 가장 떨어짐을 알 수 있었다.

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Carbon Fiber Reinforced Plastic(CFRP)복합재의 파괴 거동에 따른 Acoustic Emission(AE)신호 특성에 관한 연구 (A Study on the characteristics of the Signals of AE according to Fracture mode of CFRP)

  • 이경원;김종현;김재성;이보영
    • 한국항공운항학회지
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    • 제17권4호
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    • pp.42-47
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    • 2009
  • Recently, the wide range of the composite materials is used for the making airplanes, trains and automobiles body for the lightweight. Despite having complex structures, composite materials usually have well defined mechanical characteristics. However, composite materials are difficult to understand the fracture mechanism clearly by simple mechanical test. Nondestructive evaluation (NDE) combined with mechanical testing can play a more important role and especially Acoustic Emission Testing (AET) would become known to be a useful tool to assess damage and fracture behavior of composites. In this study The experiment was performed to acquire the acoustic emission signal during tensile test using unidirectional CFRP specimen and the data was analyzed the acoustic emission parameters with the waveform.

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Basic Design of High-Speed Riverine Craft Made of Carbon Fiber Reinforced Polymer

  • Han, Zhiqiang;Choi, Jung-kyu;Hwang, Inhyuck;Kim, Jinyoung;Oh, Daekyun
    • 대한조선학회논문집
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    • 제57권4호
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    • pp.241-253
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    • 2020
  • The Small-Unit Riverine Craft (SURC) is a small high-speed vessel used by navies and marine corps in relatively shallow waterway environments, such as riverine areas or littoral coasts. In the past, SURCs have primarily been rigid-hulled inflatable boats constructed using composite materials such as glass fiber reinforced plastics. More recently, single-hull SURCs have been manufactured using aluminum for weight reduction. In this study, a Carbon Fiber Reinforced Polymer (CFRP) material was applied instead to examine its feasibility in the basic design of an SURC with a hull length of 10 m. The CFRP structural design was obtained using the properties of a marine CFRP laminate, determined in a previous study. Next, the designed CFRP SURC was modeled to confirm its functionality, then compared with existing aluminum SURCs, indicating that the CFRP SURC was 41.49 % lighter, reduced fuel consumption by 30 %, and could sail 50 NM further for every hour of engine operation. A method for reducing the high cost of carbon fiber was also proposed based on the adjustment of the carbon fiber content to provide the optimum strength where required. The data developed in this study can be used as a basis for further design of CFRP craft.

Experimental investigation of interlaminar mechanical properties on carbon fiber stitched CFRP laminates

  • Iwahori, Yutaka;Ishikawa, Takashi;Watanabe, Naoyuki;Ito, Akira;Hayashi, Yoichi;Sugimoto, Sunao
    • Advanced Composite Materials
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    • 제16권2호
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    • pp.95-113
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    • 2007
  • Experimental investigations of interlaminar mechanical properties for carbon fiber reinforced plastic (CFRP) laminates were carried out using aramid fiber ($Kevlar^{(R)}$-29 1000d) and carbon fiber (TR40-1K 612d, Mitsubishi Rayon) stitching. Various carbon fiber (CF) stitch densities were used to prepare a number of CF stitched CFRP laminates for double cantilever beam (DCB) tests. An insert tongue-type loading fixture, developed by the Japan Aerospace Exploration Agency (formerly the National Aerospace Laboratory of Japan), was also employed in the DCB test. Interlaminar tension tests were carried out under an out-of-plane directional loading using a single CF stitch thread in the CFRP laminates. The DCB test results clarified that the relationship between the volume fractions of the CF stitch thread ($V_{ft}$) and mode I critical energy release rate ($G_{Ic}$) showed a mostly linear function with a higher gradient than that of the $Kevlar^{(R)}$ stitched CFRP laminates. The CF stitched CFRP tension test results indicated that the consumption energy per unit area ($E_i$) was larger than that of $Kevlar^{(R)}$ stitched CFRP laminates.

탄소섬유시트를 이용한 I형 PFRP 부재의 휨보강 효과 (The Flexural Strengthening Effect of I-Shape PFRP Member Using Carbon Fiber Sheet)

  • 이영근;김선희;이강연;윤순종
    • 복합신소재구조학회 논문집
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    • 제4권2호
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    • pp.1-7
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    • 2013
  • In recent years, fiber reinforced polymer plastic composites are readily available in the construction industry. Fiber reinforced polymer composite has many advantages such as high specific strength and high specific stiffness, high corrosion resistance, light-weight, magnetic transparency, etc. In this paper, we present the result of investigation pertaining to the flexural behavior of flange strengthened I-shape pultruded fiber reinforced polymer plastic (PFRP) member using carbon fiber sheet (CFRP sheet). Test variable is consisted of the number of layers of strengthening CFRP sheet from 0 to 3. From the experimental results, flexural strengthening effect of flange strengthened I-shape PFRP member using CFRP sheet is evaluated and it was found that 2 layers of strengthening CFRP sheet are appropriate considering efficiency and workability.