• Title/Summary/Keyword: carbon equivalent

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Determination of Carbon Equivalent Equation by Using Neural Network for Roll Force Prediction in hot Strip Mill (신경망을 이용한 열간 압연하중 예측용 탄소당량식의 개발)

  • 김필호;문영훈;이준정
    • Transactions of Materials Processing
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    • v.6 no.6
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    • pp.482-488
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    • 1997
  • New carbon equivalent equation for the better prediction for the better prediction of roll force in a continuous hot strip mill has been formulated by applying a neural network method. In predicting roll force of steel strip, carbon equivalent equation which normalize the effects of various alloying elements by a carbon equivalent content is very critical for the accurate prediction of roll force. To overcome the complex relationships between alloying elements and operational variables such as temperature, strain, strain rate and so forth, a neural network method which is effective for multi-variable analysis was adopted in the present work as a tool to determine a proper carbon equivalent equation. The application of newly formulated carbon equivalent equation has increased prediction accuracy of roll force significantly and the effectiveness of neural network method is well confirmed in this study.

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Effect of Carbon Equivalent and Cooling Rate on Microstructure in A516 Steels for Pressure Vessel (압력용기용 A516 강의 미세조직에 미치는 탄소 당량과 냉각 속도의 영향)

  • Lee, Hyun Wook;Kang, Ui Gu;Kim, Min Soo;Shin, Sang Yong
    • Korean Journal of Materials Research
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    • v.29 no.8
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    • pp.511-518
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    • 2019
  • In this study, the effect of carbon equivalent and cooling rate on microstructure and hardness of A516 steels for pressure vessel is investigated. Six kinds of specimens are fabricated by varying carbon equivalent and cooling rate, and their microstructures and hardness levels are analyzed. Specimens with low carbon equivalent consist of ferrite and pearlite. As the cooling rate increases, the size of pearlite decreases slightly. The specimens with high carbon equivalent and rapid cooling rates of 10 and $20^{\circ}C/s$ consist of not only ferrite and pearlite but also bainite structure, such as granular bainite, acicular ferrite, and bainite ferrite. As the cooling rate increases, the volume fractions of bainite structure increase and the effective grain size decreases. The effective grain sizes of granular bainite, acicular ferrite, and bainitic ferrite are ~20, ~5, and ${\sim}10{{\mu}m$, respectively. In the specimens with bainite structure, the volume fractions of acicular ferrite and bainitic ferrite, with small effective grains, increase as cooling rate increases, and so the hardness increases significantly.

강 의 마찰용접 에 미치는 탄소당량 의 영향 - 동종강 에 대하여

  • 나석주;김성도
    • Journal of Welding and Joining
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    • v.3 no.2
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    • pp.1-9
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    • 1985
  • In this study, the influence of carbon equivalents on friction welds of similar steels was investigated. Four types of steels with 15mm diameter tested in the wide range of carbon equivalents from 0.3 to 1.1 Main experimental results are summarized as follows : (1) Under the constant burn-off length, the friction time becomes longer with the increasing carbon equivalent, but the upset length shows no consistent tendencies. (2) Due to the recrystallization in the contact area, the maximum hardness occurs some away from the contact surface. And it increases almost linearly with the increasing carbon equivalent. (3) Even a steel with 1.1 C.E. can be friction welded to make defect-free welds. (4) With the increasing carbon equivalent, the bend angle and charpy impact value decrease very rapidly in the range from 0.3 C. E., but remain nearly unchanged for C. E. higher than 0.6. (5) Heat treatment of the base metals before welding has very little influence on the mechanical properties of welds. On the other hand, normalizing of the welds improves the bend angle and charpy impact value, but its effect becomes almost negligible, when the carbon equivalents are higher than 0.6.

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Equivalent Continuum Model for the Single Wall Carbon Nanotube (Single Wall Carbon Nanotube의 등가 연속체 모델에 대한 연구)

  • 김병구;전흥재
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2003.04a
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    • pp.227-234
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    • 2003
  • In this study, an equivalent continuum model for single wall carbon nanotube is proposed. The model links interatomic potentials and atom structure of a materials to a constitutive model on the continuum level. The Young's modulus and shear modulus were predicted by the model. The predictions were in good agreement with the prior experimental results available in the literatures. Also, the strain energy of the carbon nanotube was predicted as a function of the radius of the carbon nanotube.

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The Decomposition of Carbon-dioxide and Methanation with Activated Magnetite (활성화 magnetite를 이용한 이산화탄소 분해와 메탄화에 관한 연구)

  • 임병오;김승호;박영구
    • Journal of Korean Society for Atmospheric Environment
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    • v.15 no.2
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    • pp.183-190
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    • 1999
  • Magnetite was synthesized with $FeSO_4$, and NaOH for the decomposition of carbon dioxide and for the study of the methane formation. The chemical equivalent ratio was changed from 0.5 to 1.50 for the magnetite synthesis. The chemical equivalent ratio was fixed in 1.00, and Nickel chloride and Rhodium chloride equally added and synthesized with the ratio was of 0.10~10.00 mole%. The crystal strucure of the synthesized magnetite was measured XRD. Putting synthesized magnetite in the reactor and using hydrogen gas oxygen-deficient magnetite was made. Injecting carbon dioxide in the reactor, the decomposition reaction was experimented. The formation of methane was confirmed injecting hydrogen gas in the reactor after carbon dioxide was decomposed.

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Effect of Carbon Equivalent on the Fading Behavior of Hypoeutectic Ductile Cast Iron (아공정 구상흑연주철의 Fading 거동에 미치는 탄소당량의 영향)

  • Park, Hun-Berm;Park, Sang-Jun
    • Journal of Korea Foundry Society
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    • v.24 no.5
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    • pp.290-294
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    • 2004
  • The effect of carbon equivalent on the fading behavior of hypoeutectic ductile cast iron was investigated. The carbon content was slightly increased right after graphite spheroidization treatment and remained almost constant with holding at $1,490^{\circ}C$ after 4 minute. The residual magnesium content was decreased slowly with holding. The empirical equation expressing the relationship between this and holding time was proposed ; $C=C_o-P{\times}t$. The proportionality constant, P, was inversely proportional to carbon content.

Hardness Estimation of Laser Welded Boron Steel Welds with the Carbon Equivalent (탄소 당량식을 이용한 고강도 보론강의 레이저 용접부 경도 예측)

  • Jeon, In-Hwan;Kim, Cheolhee;Kim, Jae-Do
    • Journal of Welding and Joining
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    • v.34 no.5
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    • pp.1-5
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    • 2016
  • The hardness of laser weldments has been predicted by using several carbon equivalent equations and estimation models. In this study, authors extended the model to boron steel sheets which are adopted for the hot press forming process. four kinds of boron steels with the strengths from 1500 MPa to 1900 MPa were considered and the hardness profiles of weldments was measured from the experiments of this study and the references. The traditional "Kaizu" equation could predict the hardness with an accuracy of -4.9% error although the Kaizu equation does not consider the boron content. Modified carbon equivalents were suggested by adding a term as like 5B or 14B into the Kaizu equation, and it could improve the accuracy of the prediction model.

Constitutive Relation of Alloy Steels at High Temperatures

  • Lee, Young-Seog
    • International Journal of Precision Engineering and Manufacturing
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    • v.6 no.4
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    • pp.55-59
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    • 2005
  • This paper presents a feasibility study whether Shida's constitutive equation being widely used for plain carbon steel in steel manufacturing industry can be extended to alloy steels with a due carbon equivalent model. T,he constitutive relation of the alloy steels (SAE9254, AISI52100 and AISI4140) is measured using hot deformation simulator (GLEEBLE 3500C) at high temperatures ($800^{\circ}C{\~}1000^{\circ}C$) within strain rates of $0.05{\~}40\;s^{-1}$. It has been found the predicted flow stress behavior (constitutive relation) of AISI52100 steel is in agreement with the measured one. On the other hand, the measured flow stress behavior of SAE9254 and AISI4140 steel partly concords with the predicted one when material experiences relatively high strain rate ($10{\~}40\;s^{-1}$) deformation at low temperature ($800^{\circ}C$). It can be deduced that, for AISI52100 steel, Shida's equation with the carbon equivalent model can be applicable directly to the roughing and intermediate finishing stand in hot rolling process for calculating the roll force and torque.

강의 마찰용접에 미치는 탄소당량의 영향

  • 나석주;양영수
    • Journal of Welding and Joining
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    • v.4 no.3
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    • pp.32-42
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    • 1986
  • In this study, the influence of carbon equivalents on friction welds of dissimilar steels was investigated. Four types of carbon steels with 10mm diameter were welded to a high-speed tool steel SKH 9. Main experimental results could be summarized as follows (1) Under constant friction pressure, the friction time increased almost linearly with the increasing burn-off length, while the forge length decreased almost linearly. (2) The maximum hardness in carbon steels increased almost linearly with the increasing carbon equivalent, but was much lower than that in the high speed steel. (3) After quenching and tempering of dissimilar steel friction welds, the hardness in carbon steel weldments became similar as that in the base metal, while the hardness in SKH 9 weld was still higher that of the base metal. (4) Relative movement in the friction phae occurred not at the interface of the weldments, but in the high speed steed steel near the interface. (5) For considered material combinations and welding parameters, most of fractures in tension and twisting tests occurred in the base metal. And welds with so high strength could produced in a wide range of welding parameters.

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Hydrogen Embrittlement Resistance and Diffusible Hydrogen Desorption Behavior of Multipass FCA Weld Metals (다층 FCA 용착금속의 수소취성 저항성 및 확산성 수소 방출 거동)

  • Yoo, Jaeseok;Xian, Guo;Lee, Myungjin;Kim, Yongdeok;Kang, Namhyun
    • Journal of Welding and Joining
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    • v.31 no.6
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    • pp.112-118
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    • 2013
  • In this study, constant loading test (CLT) was performed to evaluate the hydrogen embrittlement resistance for multipass FCA weld metals of 600MPa tensile strength grade. The microstructures of weld metal-2 having the smallest carbon equivalent (Ceq=0.37) consisted of grain boundary ferrite and widmanstatten ferrite in the acicular ferrite matrix. The weld metal-1 having the largest Ceq=0.47, showed the microstructures of grain boundary ferrite, widmanstatten ferrite and the large amount of bainite (vol.%=19%) in the acicular ferrite matrix. The weld metal-3 having the Ceq=0.41, which was composed of grain boundary ferrite, widmanstatten ferrite, and the small amount of bainite (vol.%=9%) in the acicular ferrite matrix. Hydrogen desorption spectrometry (TDS) used to analyze the amount of diffusible hydrogen and trapping site for the hydrogen pre-charged specimens electrochemically for 24 hours. With increasing the current density of hydrogen pre-charging, the released amount of diffusible hydrogen was increased. Furthermore, as increasing carbon equivalent of weld metals, the released diffusible hydrogen was increased. The main trapping sites of diffusible hydrogen for the weld metal having a low carbon equivalent (Ceq=0.37) were grain boundaries and those of weld metals having a relatively high carbon equivalent (Ceq: 0.41~0.47) were grain boundaries and dislocation. The fracture time for the hydrogen pre-charged specimens in the constant loading test was decreased as the carbon equivalent increased from 0.37 to 0.47. This result is mainly due to the increment of bainite that is vulnerable to hydrogen embrittlement.