• Proceedings of the KSR Conference
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• 2003.10a
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• pp.187-191
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• 2003

Aluminum carbody for rolling stocks is light and perfectly recycled, but includes severe defects which are very dangerous to fatigue strength. Static load test has been performed up to date to assess structural safety of the carbody. However, static load test is not sufficient to evaluate fatigue strength of the carbody, because fatigue failure is caused by dynamic load. In this study, the established load test methods for carbody are described and the characteristics of the methods are discussed. Also, a testing method to simulate dynamic loading condition is proposed for evaluation of fatigue strength of the carbody The results by the proposed testing method are compared with the results by the static load test and new findings are discussed.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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• 2012.04a
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• pp.722-728
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• 2012

In railway vehicle, riding comfort depends mainly on the secondary lateral damper and track condition. When the damping force of lateral damper becomes abnormal condition or the track condition is worse, the running stability and ride comfort of the railway vehicles go down. In addition, the lateral motion of carbody is increased. Therefore, the lateral motion of carbody is reviewed carefully by considering lateral damping force and track condition of the railway line in design stage. In this study, the lateral displacement of carbody was studied in accordance with lateral damping force and track condition. The target vehicle is EMU for subway line.

• Journal of the Korean Society for Railway
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• v.10 no.4
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• pp.381-387
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• 2007

In this paper, crashworthiness of the EMU carbody of Incheon Metro is numerically evaluated against two types of overhead line structures (headspan and portal-type). The material of the EMU carbody is stainless steel (SUS301L), and that of the overhead line structures is the structural steel (SS400). The EMU carbody is analyzed under collision conditions, such as upright side-on impact, side-on roof impact and angled roof impact scenarios, to be collided against the headspan type or the portal type at the speed of 64.4km/h, respectively. It is concluded from the numerical results that the overhead line structures will not do so much harm to the EMU carbody of Incheon Metro for various collisions caused by derailment. Furthermore, the overhead line structure of the portal type is superior to that of the headspan type in the crashworthy point of view.

• Proceedings of the KSR Conference
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• 2009.05a
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• pp.1618-1623
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• 2009

In this paper, we describe the design method of carbody structure with side-buffer. Recently railroad industry has a new interest with stability, fixed time, low environment pollution and mass transportation. Accidents have little on the railroad but railroad industry is trying to minimize carbody damage and passenger injury in case of accidents. So a side-buffer having anti-climber is applied to meet each special needs. Carbody with side-buffer is assembled with aluminum(6005A-T6) parts that are extruded. As the results of the study, it is showed that carbody with side-buffer has sufficient energy absorbtion about crashworthiness.

• Proceedings of the KSR Conference
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• 2003.10c
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• pp.65-72
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• 2003

In order to evaluate the strength of carbody structures of railway rolling stock made of laminated fiber-reinforced composite materials, total laminate approach was introduced. Structural analyses were conducted to check the basic design of the hybrid composite carbody structure of the Korean Tilting Train eXpress(TTX) with the service speed of l80km/h. The mechanical tests were also conducted to obtain strengths of composite laminates. The results shown that all stress components of composite carbody structures were inside of failure envelopes and total laminate approach was recommended to predict the failure of composite carbody structures at the stage of the basic design.

• Proceedings of the KSR Conference
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• 2008.11b
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• pp.1501-1514
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• 2008

Recently, so as to solve the urban transportation problem the LRT(Light Rail Transit) system has been studied on the essential technology and the engineering know-how, which lead lower construction cost and higher reliability. The localization development of rubber tired AGT(Automatic Guided Trainsit) system has performed from 1999 to 2004, as a national project of the Minister of Land, Transport and Maritime Affairs. For the application of the rubber tired AGT system in Busan Subway 3-2 Line, this study is focused on the reliability of aluminium profiles vehicle carbody and the establishment of the test and evaluation technologies. In this paper, 3D modeling simulation was applied to the load test of aluminium vehicle carbody. The reliability of the vehicle carbody was estimated as the fatigue test of welded aluminium profiles. From the test and simulation results, it could be concluded that the developed rubber tired AGT shows a good structural reliability and integrity.

• Composites Research
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• v.17 no.1
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• pp.18-28
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• 2004

In order to evaluate the strength of carbody structures of railway rolling stock made of laminated fiber-reinforced composite materials, total laminate approach was introduced. Structural analyses were conducted to check the basic design of hybrid composite carbody structures of the Korean Tilting Train eXpress(TTX) with the service speed of 180km/h. The mechanical tests were also conducted to obtain strengths of composite laminates. The results show that all stress components of composite carbody structures are inside of failure envelopes and total laminate approach is recommended to predict the failure of hybrid composite carbody structures at the stage of the basic design.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.29 no.11 s.242
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• pp.1551-1559
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• 2005

This paper explains manufacturing process and experimental studies on a composite carbody of Korean tilting train. The composite carbody with length of 23m was manufactured as a sandwich structure composed of a 40mm-thick aluminium honeycomb core and 5mm-thick woven fabric carbon/epoxy face. In order to evaluate structural behavior and safety of the composite carbody, the static load tests such as vertical load, end compressive load, torsional load and 3-point support load tests have been conducted. These tests were performed under Japanese Industrial Standard (JIS) 17105 standard. From the tests, maximum deflection was 12.3mm and equivalent bending stiffness of the carbody was 0.81$\times$10$^{14}$ kgf$\cdot$mm$^{2}$ Maximum stress of the composite body was lower than 12.2$\%$ of strength of the carbon/epoxy. Therefore, the composite body satisfied the Japanese Industrial Standard.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2005.04a
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• pp.207-211
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• 2005

The Korean Tilting Train eXpress (TTX) with service speed of 180km/h have been developing using hybrid design concept combined with a sandwich composite structure for the carbody and stainless steel structure for the underframe to match the challenging demands with respect to cost efficient lightweight design for railway carriage structures. The sandwich composite structure was used to minimize the weight of the carbody, while the metal underframe was used to modify the design easily and to keep the strength of underframe for the installation of the electrical equipments. The sandwich composite structure was 23 meters long, 3 meters wide and 2.7 meters high, and cured as one body in a large autoclave equipment with the length of 30 meters and the diameter of 5 meters. The joint part between the carbody structure made of sandwich composites and the metal underframe was joined by the proposed design.

• Proceedings of the KSR Conference
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• 2000.11a
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• pp.265-270
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• 2000

The carbody of the Korean Rubber Tired AGT is small size and light weight comparing to existing electric railcars. For this reasons, car shape and arrangement of major equipments are limited. AGT is newly adopted mass transportation system in Korea. Therfore, it should be desined to appeal to passengers and create new passenger demand. To achieve this goal, the design concept of carbody is to be new design to coincide with passengers emotions. In this regard, we tried to meet this trends through manufacturing of scaled models and being