The Manufacturing Technology of TTX Composite Train Carbody Using a Autoclave Molding Process

오토클레이브 성형기법에 의한 TTX 복합재 차체 제작 기술

  • 신광복 (국립 한밭대학교 기계공학부 기계설계공학) ;
  • 류봉조 (국립 한밭대학교 기계공학부 기계설계공학) ;
  • 이상진 (한국화이바(주) 철도차량사업부) ;
  • 정종철 (한국화이바(주) 철도차량사업부) ;
  • 조세현 (한국화이바(주) 철도차량사업부) ;
  • 김정석 (한국철도기술연구원 기존철도기술개발사업단)
  • Published : 2005.04.29

Abstract

The Korean Tilting Train eXpress (TTX) with service speed of 180km/h have been developing using hybrid design concept combined with a sandwich composite structure for the carbody and stainless steel structure for the underframe to match the challenging demands with respect to cost efficient lightweight design for railway carriage structures. The sandwich composite structure was used to minimize the weight of the carbody, while the metal underframe was used to modify the design easily and to keep the strength of underframe for the installation of the electrical equipments. The sandwich composite structure was 23 meters long, 3 meters wide and 2.7 meters high, and cured as one body in a large autoclave equipment with the length of 30 meters and the diameter of 5 meters. The joint part between the carbody structure made of sandwich composites and the metal underframe was joined by the proposed design.

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